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Modular Pneumatic Linear Drive Systems
Modular Pneumatic Linear Drive Systems
Parker Origa's ORIGA SYSTEM PLUS is a modular linear drive system offering both pneumatic and electric actuation options. It is designed for high performance and reliability in various industrial applications, including those in potentially explosive atmospheres as per ATEX Directive 2014/34/EU.
The system operates in temperatures from -40°C to 120°C and speeds from 0.005 m/s to 30 m/s. It supports stroke lengths up to 41 meters and is available in special versions for clean rooms and extreme temperatures.
The system includes rodless pneumatic cylinders, integrated valves, and various linear guides. It features modular components like brakes, magnetic switches, and displacement measuring systems for flexible installation and customization.
Suitable for synchronized movements, high load capacities, and precise control and positioning, the system is ideal for point-to-point operations, reciprocating movements, and complex multi-axis configurations.
The system offers diverse guidance options for precision and performance, with compact solutions that are easy to install and retrofit. Valves and control options can be directly mounted for total installation flexibility.
The cylinders are approved for use in explosive atmospheres, meeting Equipment Group II, Category 2 GD requirements. Detailed classifications are available in the ATEX Directives brochure PDE2584TCUK.
ORIGA SYSTEM PLUS provides a comprehensive solution for linear drive systems, combining modularity, high performance, and ease of use to meet various industrial demands.
The document details specifications and options for the OSP-P series rodless pneumatic cylinders, characterized by their modular design for customization and integration of additional functions.
- Type: Rodless cylinder, double-acting with cushioning and position sensing capability.
- Material: Anodized aluminum with corrosion-resistant steel sealing bands.
- Operating Pressure: Maximum of 8 bar.
- Temperature Range: -10°C to +80°C, with other ranges available upon request.
- Lubrication: Permanent grease lubrication, with options for special slow-speed grease.
- Contactless position sensing on three sides of the cylinder.
- Optimized cylinder profile for maximum stiffness and minimum weight.
- Integral air passages for positioning both air connections at one end.
- Low friction piston seals for optimized running characteristics.
- Heavy Duty Guide HD for heavy-duty applications.
- Proline: Compact aluminum roller guide for high loads and velocities, with optional brakes.
- Starline: Recirculating ball bearing guide for high loads and precision.
- Clean Room Version: Certified to DIN EN ISO 14644-1.
- Integrated VOE Valves for optimal cylinder control.
- Variable Stop VS for simple stroke limitation.
- Slow Speed Options with special grease lubrication.
- Viton® Version for high temperatures or chemically aggressive environments.
- Tables provide maximum permissible loads, forces, and moments for various cylinder sizes (OSP-P10 to OSP-P80).
- Guidelines for cushioning and permissible piston speeds ensure optimal performance.
- Mid-section supports recommended for long cylinders to prevent bending and oscillation.
- Various mounting options available, including clevis, end cap, and inversion mounting.
The document provides technical specifications and instructions for 3/2 Way Valves and Rodless Pneumatic Cylinders, including installation, operation, and customization options.
- Electrically actuated poppet valves with a basic position of P → A open, R closed.
- Mountable in any position with port sizes from G 1/8 to G 3/8.
- Operating temperature between -10°C to +50°C, supporting a pressure range of 2-8 bar.
- Available in sizes Ø 50-80 mm, double-acting with adjustable end cushioning and magnetic pistons for position sensing.
- Made from anodized aluminum, operating at a maximum pressure of 8 bar and a speed of 2 m/s.
- Minimal installation requirements with a single air connection per valve.
- End cap can be rotated 4x90° for installation flexibility.
- Detailed order instructions for basic and long-stroke cylinders, including options for end cap positions, piston types, seals, lubrication, and additional accessories.
- Clean Room Certification: Certified to DIN EN ISO 14644-1, suitable for ISO Class 4 and 5 environments.
- Material and Construction: Anodized aluminum with corrosion-resistant steel sealing bands and NBR seals, with Viton® seals available as an option.
- High piston velocities with maximum exhaust ports.
- Integrated operation indicators and exhaust throttle valves.
- Manual override and adjustable end cushioning.
- Excellent positioning characteristics and easily retrofitted designs.
Includes dimension tables for various valve and cylinder models, providing measurements for installation and customization. Diagrams illustrate pneumatic connections and cushioning adjustments.
Discusses the necessity of mid-section supports for linear drives to prevent excessive deflection and vibration, providing guidelines on permissible unsupported lengths and support placement, especially at speeds greater than 0.5 m/s.
Details various profiles used in pneumatic systems, their specifications, and applications.
Describes the use of magnetic switches in pneumatic systems, including specifications and ordering information.
Provides detailed instructions for ordering clean room cylinders, including options for air connection, piston version, seals, lubrication, and other features, specifying maximum stroke lengths and available piston diameters.
Details specifications for rodless cylinders and guides suitable for explosive areas, including operating pressure, temperature ranges, and material requirements, emphasizing compliance with EU Directive 2014/34/EU.
Describes the OSP-P40-SL-BP rodless cylinder, highlighting synchronized bi-parting movements, slow speed performance, and adjustable polymer slide units for applications like gripping and clamping operations.
Discusses features of the BASIC GUIDE series, including robust design, lubrication options, and compatibility with various mounting configurations, providing technical data on load capacities and permissible moments.
Provides a comprehensive guide for ordering ATEX-certified cylinders, detailing options for air connections, seals, lubrication, and other customizable features.
Summarizes general features of pneumatic systems, including double-acting nature, position sensing capabilities, and material specifications, outlining typical applications such as door operations and workpiece handling.
Provides specifications and options for the Heavy Duty Guide HD Series, designed for use with Linear Drive Series OSP-P, including mounting, piston options, air connections, and additional features like variable stops and intermediate stop modules.
- Guide System: 4-row recirculating ball bearing guide with polished and hardened steel guide rail for high precision and load capacity.
- Stroke Length: Up to 3700 mm, with longer strokes available on request.
- Speed: Maximum speed of 5 m/s.
- Materials: Anodized aluminum guide carriage compatible with OSP guide GUIDELINE.
- Variable Stop: Available in soft and hard versions, mountable on the right, left, or both sides.
- Intermediate Stop Module: Allows precise stopping at any intermediate position, retrofittable, and does not require reverse stroke for movement to the next position.
- Air Connection: Multiple configurations available, including standard, end face, and both at one end.
- Load Capacities: Detailed in tables for different series (HD25, HD32, HD40, HD50) with maximum permissible loads and moments.
- Shock Absorbers: Selection based on mass and speed, with options for soft and hard absorbers.
- Includes detailed order numbers and configurations for various components such as stops, shock absorbers, and intermediate stop modules.
- Magnetic switches can be fitted on either side of the guide.
- Technical modifications are reserved by the manufacturer.
Provides technical specifications and descriptions of Active and Passive Brake systems for Series OSP-P pneumatic linear drives, including configurations, dimensions, and operational guidelines.
- Active Brakes: Actuated by pressurization and released by spring actuation, designed to hold positions under varying load conditions, available in stainless steel versions.
- Passive Brakes: Operate by spring actuation and released by pressurization, featuring an anodised aluminium rail with adjustable plastic slide elements and a composite sealing system.
Detailed dimension tables for each brake type, listing measurements for various components and configurations, crucial for understanding physical integration with linear drives.
Describes end cap mountings, mid-section supports, and accessories required for installation, emphasizing proper mounting to prevent deflection and vibration, especially for longer stroke lengths.
Control examples for vertical applications illustrate the use of 3/2 way valves and pressure switches to manage brake operations, advising on maintaining proper air pressure for effective brake function.
Highlights the need to consider the mass of the brake in total moving mass calculations and the impact of oil on braking surfaces, advising on the use of mid-section supports and proper mounting techniques for optimal performance.
Provides detailed specifications for various models of linear drives, including dimensions and mechanical properties such as air connection types and loading capacities.
Outlines procedures for controlling a cylinder using 3/2 way valves, emphasizing the importance of ensuring both air chambers are pressurized before lifting the brake.
Includes maintaining a maximum distance of 1 meter between supports for speeds greater than 0.5 m/s and advises on the use of pressure switches to actuate brakes when pressure drops below a set value.
Details various accessories for the OSP-P series, including clevis mountings, end cap mountings, mid-section supports, and magnetic switches, providing dimension tables for each accessory type.
Dimension tables for each accessory type, detailing measurements for different series sizes, crucial for selecting appropriate mounting and support components for specific linear drive models.
Reserves the right to introduce technical modifications and emphasizes the importance of considering dimensions when using additional inversion mountings.
Provides technical specifications and installation guidelines for Series OSP-P linear drives and their accessories, including mounting types, mid-section supports, inversion mountings, adaptor profiles, T-slot profiles, and magnetic switches.
- Series OSP-P KF32 to KF50: Linear drives with mounting over through holes, compatible with FESTO dimensions, with dimension tables for different models.
- End Cap Mounting: Available for Series OSP-P STL and KF, with dimension tables for each type, specifying installation methods and materials used.
- Installation Guidelines: Detailed instructions for mounting types, including installation positions.
- Mid-Section Support: Describes types for linear drives with recirculating ball bearing guides, specifying installation options and providing dimension tables.
- Inversion Mounting: Recommended for dirty environments or space constraints, allowing cylinder inversion, with dimension tables and compatibility notes.
- Adaptor and T-Slot Profiles: Universal attachments for mounting valves and other components, with dimension tables for standard and stainless versions.
- Duplex and Multiplex Connections: Combine two or more cylinders for increased load and torque capacity, with dimension tables and features detailed for each connection type.
- Types P8S-GR, P8S-GE, P8S-GP: Used for electrical sensing of piston positions, with electrical and mechanical characteristics provided.
- Installation and Usage: Attached directly in the dovetail groove of the OSP cylinder, with specific guidelines for attachment and operation.
- Technical Modifications: Reserves the right to introduce technical modifications.
- Order Instructions: Specific order instructions provided for combining components with basic cylinders.
Catalog excerpts
Modular Pneumatic Linear Drive Systems ORIGA SYSTEM PLUS
Open the catalog to page 1
Parker Origa rodless pneumatic cylinders are the first rodless cylinders that have been approved for use in potentially explosive atmospheres in Equipment Group II, Category 2 GD. The Cylinders are to the ATEX Directive 2014/34/EU for Pneumatic Components. For the different classifications and details please see pages 35, 36. aerospace aerospace climate control climate control electromechanical electromechanical filtration fluid & gas gashandling handling fluid & hydraulics hydraulics pneumatics pneumatics process control process control sealing shielding sealing &&shielding You will find further...
Open the catalog to page 2
Contents Linear Drives ORIGA System Plus - the concept Modular Components Overview Control Examples for OSP-P OSP-P Application examples ACTIVE-Brake – for Standard Cylinder Plain Bearing Guide SLIDELINE – with ACTIVE-Brake Aluminium-Roller Guide PROLINE with ACTIVE-Brake Rodless Pneumatic Cylinders Overview Series OSP-P Long-Stroke Cylinders Clean Room Cylinders BASIC GUIDE ATEX-Version Plain Bearing Guide SLIDELINE Bi-parting Version The right to introduce technical modifications is reserved Multi-Brake: PASSIVE-Brake with Plain Bearing Guide SLIDELINE Multi-Brake: PASSIVE-Brake with Aluminium-Roller...
Open the catalog to page 3
ONE CONCEPT – THREE DRIVE OPTIONS Based on the Parker Origa rodless cylinder, proven in world wide markets, Parker Origa now offers the complete solution for linear drive systems. Designed for absolute reliability, high performance, ease of use and optimised engineering the ORIGA SYSTEM PLUS satisfies even the most demanding applications. ORIGA SYSTEM PLUS is a totally modular concept which offers the choice of pneumatic or electric actuation, with guidance and control modules to suit the exact needs of individual installations. SYSTEM MODULARITY • Pneumatic Drive – For all round versatility...
Open the catalog to page 4
INTRODUCTION OSP - CONCEPT * Information on electrical linear drives series OSP-E, please refer to catalogue P-A4P017GB BASIC GUIDE Basic Linear Drive Standard Version ● Series OSP-P ● Series OSP-E* Belt drive Belt drive with integrated Guides Vertical belt drive with recirculating ball bearing guide ● Series OSP-E* Screw drive (Ball Screw, Trapezoidal Screw) Duplex Connection ● Series OSP-P Multiplex-Connection ● Series OSP-P Air Connection on the End-face or both at One End ● Series OSP-P Linear Guides – SLIDELINE Long-Stroke Cylinders for strokes up to 41 m ● Series OSP-P ● Series OSP-E Screw...
Open the catalog to page 5
Linear Drives Velocity v [m/s] Magnetic piston (three sides) Lubrication - prelubricated Multiple air ports (4 x 90°) Both Air Connections at End-face Air Connection on the End-face Cushioning Cushioning length [mm] Stroke length [mm] Pressure range pmax [bar] Temperature range [°C] Viton / chemical resistance Stainless steel parts Clevis Mounting Slow speed lubrication Duplex Connection / Multiplex Connection Tandem piston Basic Guide
Open the catalog to page 6
Linear Drives – variable Stop – Variable Stop – Intermediate stop module Long-Stroke Cylinders (max. stroke length 41 m) Bi-parting Version HD Heavy Duty Guide ACTIVE Brake Braking force at 6 bar (brake surface dry) [N] Slideline SL / Proline PL with Brakes ACTIVE Brake SL Braking force at 6 bar (brake surface dry [N] PL Braking force at 6 bar (brake surface dry) [N] Passive Brake Multibrake SL Braking force (brake surface dry) [N] PL Braking force (brake surface dry) [N] Magnetic Switches Displacement measuring systems SFI-plus incremental Integrated valves 3/2 WV NO VOE Mountings End Cap Mounting...
Open the catalog to page 7
CONTROL EXAMPLES FOR OSP-P Circuit diagram for end of stroke application. Intermediate positioning is also possible. Circuit diagram for end of stroke application. Intermediate positioning is also possible. The cylinder is controlled by two 3/2-way valves (normally open). The speed can be adjusted independantly for both directions. The cylinder is controlled by a 5/3-way valve (middle position pressurized). The speed can be adjusted independantly for both directions. Fast/Slow speed cycle control with pneumatic brake for accurate positioning at high velocities. Additional 3/2-way valves with...
Open the catalog to page 8
OSP-P APPLICATION EXAMPLES ORIGA SYSTEM PLUS – rodless linear drives offer maximum flexibility for any application. SYSTEM PLUS The high load capacity of the piston can cope with high bending moments without additional guides. SLIDELINE POWERSLIDE Integrated guides offer optimal guidance for applications requiring high performance, easy assembly and maintenance free operation. The mechanical design of the OSP-P allows synchronised movement of two cylinders. The right to introduce technical modifications is reserved When using external guides, the clevis mounting is used to compensate for deviations...
Open the catalog to page 9
Rodless Pneumatic Cylinders Series OSP-P Contents Description Standard Cylinders Overview Technical Data Order Instructions Long-Stroke Cylindes Technical Data Order Instructions Clean Room Cylinders Technical Data Order Instructions Cylinders ATEX-Version Technical Data Order Instructions The right to introduce technical modifications is reserved Cylinders for synchronized bi-parting movements Technical Data Order Instructions Technical Data Order Instructions
Open the catalog to page 11
The System Concept and Components ORIGA SYSTEM PLUS – INNOVATION FROM A PROVEN DESIGN A completely new generation of linear drives which can be simply and neatly integrated into any machine layout. A NEW MODULAR LINEAR DRIVE SYSTEM MOUNTING RAILS ON 3 SIDES With this second generation linear drive Parker Origa offers design engineers complete flexibility. The well known ORIGA cylinder has been further developed into a combined linear actuator, guidance and control package. It forms the basis for the new, versatile ORIGA SYSTEM PLUS linear drive system. Mounting rails on 3 sides of the cylinder...
Open the catalog to page 12
BASIC GUIDE Compact, robust plain bearing guide for medium loads. Clean Room Version certified to DIN EN ISO 14644-1 SLIDELINE Guide system for moderate loads. Optional with Active- / PassiveBrake. POWERSLIDE Roller guide for high loads and rough conditions. Rodless Cylinder for synchronized bi-parting movements PROLINE The compact aluminium roller guide for high loads and velocities. Optional with Active- / Passive- Brake. New low profile piston/carrier design. STARLINE Recirculating ball bearing guide for very high loads and precision. KF GUIDE Recirculating ball bearing guide – the mounting...
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