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Parker Electromechanical and Drives Division Europ
HLR - High Load Rodless Linear Actuator

HLR - High Load Rodless Linear Actuator

Product catalog summary

Overview
The High Load Rodless Linear Actuator (HLR) is engineered for OEM applications, offering a high load capacity in a compact design. It is versatile for various automation applications, supported by its technical specifications and a range of accessories for easy multi-axis solutions.

Technical Characteristics
The HLR actuators are available in two models, HLR070 and HLR080, both utilizing a belt drive and linear guide system. Key specifications include a maximum normal load of 3847 N, thrust force of 500 N for HLR070 and 900 N for HLR080, repeatability of ±0.05 mm, maximum velocity of 5 m/s, acceleration of 50 m/s², and travel lengths of 2500 mm for HLR070 and 3500 mm for HLR080. They are ROHS compliant and have a protection class of IP40.

Product Design
The HLR features a robust aluminum extrusion profile, stainless steel cover for durability in harsh environments, and easy lubrication access. It includes a profile rail guiding system for precise motion, a support profile for mounting, and sensor slots for proximity sensors. The carriage is available in two lengths with mounting threads for load attachment.

Accessories
A variety of accessories are available, such as flange kits, toe clamps, nuts, external end stops, limit switches, and grease guns. System accessories like connecting shafts, bracket plates, and cross beams enhance functionality and integration into multi-axis systems.

Applications
HLR actuators are ideal for material handling, packaging machines, and general-purpose applications, offering high flexibility and reliability in industrial settings.

Specifications
The document details specifications for HLR models, including effective circular diameters, feed constants per revolution, and weights for different configurations. It specifies ambient conditions with a temperature range of -10°C to +40°C and a humidity range of 0-95% without condensation, with a protection class of IP40.

Weights
Zero stroke weights vary based on carriage type and additional length/stroke weights are provided for both main and idler axes.

Accuracy and Inertia
The document details the area moment of inertia and mass moment of inertia relative to the drive shaft, highlighting their importance in actuator performance.

Dimensions
Dimensions for the actuators include frame sizes, carriage lengths, and various height and width measurements, with specific dimensions for short and long carriages.

Procedures
Procedures for sizing the linear actuator include checking basic conditions like accuracy, ambient conditions, axle cross-section, and maximum travel range. It also details calculations for external loads and service life using a load comparison factor.

Calculations
Formulas are provided for calculating maximum thrust force, required drive torque, and drive speed, crucial for selecting the correct drive train and ensuring proper actuator operation.

Recommendations
Recommendations include positioning the load's center of gravity close to the rotor plate's center to minimize torque loads and extend actuator life. It also advises on maximum permissible support distances to prevent deflection.

Standards and Norms
The document adheres to ISO standards such as ISO 2768-mK, ISO 8015, ISO 1302, and ISO 13715, ensuring precision and quality in manufacturing and design.

Boundary Conditions
Key conditions include horizontal installation, equal acceleration and deceleration, ambient temperature of 20°C, and installation altitude below 1000m, emphasizing that component technical data must not be exceeded.

Technical Data
Tables provide detailed specifications for frame size, maximum load, velocity, acceleration, supply voltage, and lifetime for different actuator configurations, essential for selecting the appropriate actuator.

Order Codes
The document includes a breakdown of order codes for HLR actuators, specifying series, frame size, carriage type, stroke, drive option, and protection class.

Key Markets and Products
The document lists key markets such as aerospace, factory automation, and life sciences, along with products like control systems, electric actuators, and hydraulic systems.

Conclusion
Parker's Motion & Control Technologies aim to enhance productivity and profitability by providing comprehensive solutions for motion and control technology needs.

Global Presence
Parker Hannifin has a significant global presence with authorized distributors and contact points across various regions, indicating an extensive network and accessibility.

Catalog excerpts

HLR - High Load Rodless Linear Actuator

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WARNING — USER RESPONSIBILITY FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. • This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. • The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning...

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High Load Rodless Linear Actuator - HLR Overview 5 Product design 6 Technical Characteristics 8 Dimensions 9 Main dimensions 9 HLR070 xarriage A (short) 10 HLR070 carriage B (long) 10 HLR080 carriage A (short) 11 HLR080 carriage B (long) 11 Sizing of the Linear actuator 12 Accessori

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Parker Hannifin The global leader in motion and control technologies A world class player on a local stage Global Product Design Parker Hannifin has more than 40 years experience in the design and manufacturing of drives, controls, motors and mechanical products. With dedicated global product development teams, Parker draws on industry-leading technological leadership and experience from engineering teams in Europe, North America and Asia. Local Application Expertise Parker has local engineering resources committed to adapting and applying our current products and technologies to best fit our...

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High Load Rodless Linear Actuator - HLR Overview High Load Rodless Linear Actuator - HLR Overview Description HLR is a linear actuator specially designed for the use in OEM applications. The HLR is a belt driven/ linear guided drive system offering a very high load capacity with an extermely small form factor. Its compact outer dimensions und a variety of stroke steps make it ideal for a wide range of automation appplications. With its technical data, the HLR family meets the requirements in industrial applications. Combined with a wide choice of accessories it offers a very quick and easy way...

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High Load Rodless Linear Actuator - HLR Overview Product design 12. Centering sleeve 13. Lubrication access 7. Stainless steel cover strip 8. Sensor slot 4. Longitudinal slot 3. Support profile 1. Profile rail guiding 11. Carriage 10. Permanent magnet 6. Flange kit 7. Clamp collar 2. Synchronous belt/ pulley 5. Drive/ deflection station Profile rail guiding (1) The integrated square rail guide ensures precise and backlash-free linear motion with constant running characteristics and simultaneously high load capacity and travel speed. In conjunction with the synchronous belt (2) and the synchronized...

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High Load Rodless Linear Actuator - HLR Overview 16. Toe clamp assembly 13. Pre-defined drive packages 15. Idler unit 18. Connection of additional components In addition to the two sizes of HLR linear actuators, Parker offers an accessory package not only for single-axis applications, but also for complete double or multi-axis systems. Pre-defined drive packages (13) Parker Hannifin also offers the complete drive and control packages for a wide range of applications to match the HLR linear actuators. By using the predefined drive packages, consisting of linear actuator, motor, gearbox and servocontroller,...

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High Load Rodless Linear Actuator - HLR Technical Characteristics Axis size Drive type Toothed belt drive Guiding System Square rail guide Principle dimensions Axis cross section incl. carriage (width x height) Max. stroke Carriage A (Standard) Carriage B (Extended) Zero stroke with carriage A Zero stroke with carriage B Velocity & acceleration Max. travel speed Max. acceleration Loads & life times 2) Max. drive torque Max. Thrust force Fx_max 4) Max. Lateral force (Carriage A / Carriage B) | Fy_max Max. load force (carriage A / carriage B) | Fz_max Max. Tilting torque (carriage A / carriage...

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High Load Rodless Linear Actuator - HLR Dimensions Dimensions Main dimensions L01 L03 Idler axis with end plate on both sides (without drive/ deflection station) for double axis applications with center distances below 200 mm. Example order code for idler axis: HLR080A1000INNA (in bold: to be selected) 2) HLR070 has no separate limit switch slot. The limit switches can be mounted in the T-slot. 1) CAD data of the HLR linear actuators including accessories see: www.parker.com/eme/hlr Edges: Part No.: Tolerances: S.P. Tolerance: Finishing: Edges: Date Name Design 15.11.2016 AK64935 Drawn 20.08.2018...

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HLR070 xarriage A (short) HLR070 Läufer A High Load Rodless Linear Actuator - HLR Dimensions HLR070 carriage B (long) HLR070 Läufer B Distance for mounting a cross beam (HLR070) directly on the carriage by means1)of toe clamps 79 791) 2) Axle distance of double axis sutiable for the cross beam for the connection of a Z-axis. 109 3) Lubrication nipples on both sides of the carriage plate 1) 2) 1,06 0232.031-02 Description: HLR070 Carriage HLR070 lo Laeufer HLR070 la Tolerances: S.P. Tolerance: Finishing: Edges: Date Name Design 03.05.2016 AK64935 Drawn 21.08.2018 Rissling Approved Revision State...

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High Load Rodless Linear Actuator - HLR Dimensions HLR080 carriage B (long) HLR080 Läufer B Distance for mounting a cross axis (HLR080) direct to the carriage by toe clamps Axle distance of double axis sutiable for the cross beam for the connection of a Z-axis. 3) Lubrication nipples on both sides of the carriage plate 1,39 kg 0242.031-01 Description: HLR080 Carriage HLR080 short Laeufer HLR080 kurz Drawing No: 1,39 kg 1 0242 031-01 A EME A1 0242.031-01 Tolerances: S.P. Tolerance: Finishing: Edges: Date Name Design 08.08.2016 AK64935 Rissling Edges: Drawn 21.08.2018 Finish: RMS Approved Revision...

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High Load Rodless Linear Actuator - HLR Sizing of the Linear actuator Sizing of the Linear actuator Check basic conditions for the use of the HLR axes in the desired application Before you carry out the detailed sizing of the HLR axis, please first check the general conditions for the use of the axis in the desired application using the technical data on page xx and select one of the HLR sizes: Calculation of the external load and the resulting service life Load comparison factor fv Due to external forces or inertia forces acting on the carriage, the internal guide of the linear actuator is affected...

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