Overview of Belt Driven Positioners
Belt-driven actuators are crucial for high-speed industrial automation, suitable for applications such as palletizing, storage, machine loading, and automated assembly. Parker offers a range of belt-driven positioners with various configurable options, capable of integrating into complete motion systems with motors, drives, controls, and more.
Parker Belt Driven Industrial Systems
Parker's belt-driven actuators are categorized into series based on guidance technology, frame size, and loading properties. They can be pre-configured with Parker motors and gearheads or standard industry mounting options.
Product Series- OSPE..BHD Series: Compact design for high-speed, long-travel, heavy-duty applications.
- HMR High Moment Rodless Series: High payload capacity in a low-profile design, ideal for long travel lengths and high-speed positioning.
- OSPE..B Series: Suitable for precise point-to-point applications with high-speed operation and low maintenance.
- OSPE..BV Series: Vertical fixed belt-driven actuator for lifting loads vertically.
Additional Capabilities
Parker's gantry systems offer cost-effective solutions for automation requirements, with custom-tailored options for unique applications.
HPLA and HLE Series- HPLA Belt-Driven Linear Modules: High-speed, high-acceleration modules with rigid construction.
- HLE-RB and HLE-SR Series: Proven performers for long life and trouble-free operation, suitable for single-axis or multi-axis gantries.
HMRB Series Features- High dynamic control for precision positioning.
- High payload capacity and speed operation.
- Configurable design with multiple frame sizes and profiles.
- IP54 rating for protective covers.
Specifications
The document provides detailed specifications for various actuator sizes, including travel distance, pulley diameter, linear speed, acceleration, repeatability, thrust force, torque, inertia, unit weight, and ambient temperature range. The HMR series is noted for its user-friendly design and versatility, with options for different drive trains, mounting, and protective covers.
Specifications Overview:
The document provides detailed specifications for Parker Hannifin's HMRB series actuators, focusing on weight, mass, and inertia across different product sizes (HMRB08, HMRB11, HMRB15, HMRB18, HMRB24). It includes data on actuator weight, moving mass carrier, and inertia calculations.
Weight and Mass:
Each actuator version (B, C, R, S) has specific weights for zero-order stroke and per meter order stroke. The moving mass carrier weight varies by carriage version (0, 1). Total mass is calculated using the formula: mtot = m0 + mC + order stroke * mmt.
Inertia:
Inertia values are provided for different motor mounting positions (090°/270°, 000°/180°) and include inertia for zero-order stroke, per meter order stroke, and per kg moving mass. Total inertia is calculated using the formula: Jtot = J0 + order stroke * Jmt + mC * Jkg + m * Jkg.
Loading Conditions:
Loading conditions depend on application-specific external forces and moments. The document emphasizes ensuring the sum of all loads does not exceed '1' using the formula: L = Fy/Fy(max) + Fz/Fz(max) + Mx/Mx(max) + My/My(max) + Mz/Mz(max) ≤ 1.
Mounting and Deflection:
Actuators must be mounted on a solid base to prevent deflection. The document provides guidelines for maximum permissible unsupported lengths and deflection limits, emphasizing the importance of proper actuator mounting placement.
Dimensions:
Dimensions for both 'Basic' and 'Reinforced' profiles are provided, along with detailed tables for actuator and carriage dimensions. The document also includes instructions for calculating overall length (OAL) based on order stroke and safety stroke.
Options & Accessories:
Various gearhead mounting kit options are available, with specifications for bolt circle diameter, screw size, pilot diameter, and input drive shaft dimensions. The document provides order codes for selecting appropriate gearhead and motor mounting kits.
Conclusion:
This document serves as a comprehensive guide for selecting and configuring HMRB actuators, providing essential data for engineers to ensure optimal performance and compatibility with specific applications.
Overview: The document provides detailed specifications, installation procedures, and options for Parker Hannifin Corporation's electromechanical products, specifically focusing on limit and home sensors, coupling housings, shock absorbers, dowel sleeves, actuator mounting, and belt-driven tables.
Limit & Home Sensor Dimensions: The document outlines the dimensions and installation instructions for magnetic T-slot sensors, including options for socket and slotted screws, and the function indicator LED. Two cable options are available: M8 rotatable and flying leads.
Protective Cover Options: Two versions are available: IP20 without covers and IP54 with covers. Covers can be retrofitted, and assistance is available for specifying replacement covers and installation procedures.
Coupling Housing Dimensions: Detailed dimension tables are provided for both long and short coupling housings for various product sizes (HMRx08 to HMRx24), suitable for different motor orientations and profile versions.
Shock Absorbing Bumper: HMR actuators come with factory-installed impact protection bumpers to absorb energy from impacts and protect against mechanical damage. Shock absorbers are specified for different product sizes with energy absorption values.
Dowel Sleeves: Dowel sleeves provide pinning functionality between the carriage mounting surface and the payload, with options for 7mm, 9mm, and 12mm outer diameters, suitable for different HMR frame sizes.
Actuator Mounting: Dimension tables for toe-clamp and T-nut mounting are provided, detailing product sizes, holding forces, and screw specifications. The document also includes mounting options and specifications for different actuator designs.
Ordering Information: The document provides a comprehensive guide for ordering HMR belt-driven models, detailing frame sizes, actuator designs, motor mounting positions, carriage designs, stroke lengths, sensor options, and gearhead mounting kits.
Features: The OSPE..BHD belt-driven actuators are highlighted for their high-speed, long travel, and heavy-duty applications, with features such as integrated ball bearing guides, tandem carriages, and IP54 rating. Specifications for maximum travel, payload, and acceleration are provided for different models.
Options and Accessories: Various options and accessories are detailed, including carriage options, actuator mounting options, drive shaft options, and multi-axis systems. The document emphasizes the ease of installation and adaptability for different application requirements.
Specifications Overview:
The document provides detailed specifications for Parker Hannifin's OSPE Series electric motor-driven actuator systems, which are modular and designed for various applications. Key specifications include actuator sizes (OSPE20BHD, OSPE25BHD, OSPE32BHD, OSPE50BHD), integrated guide rail types (Ball Bearing or Roller Guide), travel distance per revolution, pulley diameter, maximum linear speed, acceleration, repeatability, order stroke, thrust force, torque on drive shaft, and load capacities.
Performance Parameters:
Each actuator size has specific performance parameters such as maximum thrust force, torque, and load capacities. For instance, the OSPE50BHD can handle a maximum thrust force of 3,120 N and a torque of 177 Nm. The document also details the maximum permissible unsupported length and the importance of proper mounting to prevent deflection.
Installation and Mounting Recommendations:
The document emphasizes the need for solid machine base or frame structure mounting using end cap and profile mounts to ensure minimal deflection. It provides guidelines for calculating load factors and determining the correct placement of mounts to maintain structural integrity.
Dimensional Requirements:
Detailed dimensions for each actuator size are provided, including order stroke requirements, safety distances, and minimum and recommended distances between carriages for optimal performance.
Options and Accessories:
The document lists various options and accessories, including gearhead mounting kits and motor options, with specific order codes for easy selection and ordering. It highlights the availability of rapid shipment for certain configurations.
Graphical Data:
Graphs are included to illustrate the relationship between thrust force, speed, and stroke, as well as load and deflection characteristics for different actuator configurations.
Overview
The document provides detailed specifications and features of Parker Hannifin's OSPE..B Belt-Driven Actuators, designed for point-to-point applications. These actuators are known for their integrated drive and guidance system, tandem carriage for increased load capabilities, and a wide range of accessories and mounting options. They are suitable for harsh environments and offer high-speed, precise, and low-maintenance operation.
Key Features- Integrated drive and guidance system with tandem carriage for increased load capabilities.
- Long available strokes and complete motor, gearhead, and control packages.
- Ambient temperature range from -30˚C to +80˚C and IP 54 rating.
- PowerSlide and ProLine options for external bearing installation in various positions.
Specifications- Maximum travel distances: OSPE25BHD (3,000 mm), OSPE32BHD (5,000 mm), OSPE50BHD (5,000 mm).
- Maximum payloads: OSPE25BHD (160 N), OSPE32BHD (300 N), OSPE50BHD (850 N).
- Maximum acceleration: 10 m/sec² for all models.
- Repeatability: ±50 µm.
- Thrust force: OSPE25B (50 N), OSPE32B (150 N), OSPE50B (425 N).
Performance and Load Factors- Carriage bearing design configurations include standard carriage, PowerSlide, and ProLine for different load capabilities.
- Optional carriage orientations and actuator mounting options are available for various application needs.
- Load factors must not exceed a combined value of "1" to ensure safe operation.
Installation and Mounting- Actuators must be mounted on a solid machine base or frame structure to prevent excessive deflection.
- End cap and profile mounts should be positioned appropriately based on load and length requirements.
- Deflection can be minimized by reducing the distance between mounts.
Conclusion
The OSPE..B Series actuators are versatile and robust solutions for linear traverse applications, offering high configurability and ease of integration into various machine layouts. They are designed to meet rigorous environmental and performance criteria, making them ideal for precise point-to-point applications.
Overview: The document provides detailed specifications and ordering information for Parker Hannifin's OSPE series of belt-driven actuators, designed for various industrial applications. It includes dimensions, options, accessories, and features of different actuator models.
Specifications: The document lists dimensions for different actuator models (OSPE25B, OSPE32B, OSPE50B) with various configurations. It specifies the actuator size, type, part number, weight, and dimensions in millimeters.
Ordering Information: The document outlines a structured order code system for selecting the appropriate actuator model and configuration. It includes options for actuator bore size, drive train, carriage type, drive shaft and motor input, mounted gearhead options, gearhead/motor mounting options, order stroke, hardware, and dovetail groove covers.
Options & Accessories: Various end cap and profile mounting options are detailed, including standard, reinforced, and block end caps. The document also describes profile mounting options with internal threads or thru holes.
Features: The OSPE series features a fixed belt-driven actuator with integrated ball bearing guides for vertical applications. Key features include high acceleration and speeds, power transmission by belt, and a modular design for easy integration into machine layouts. The actuators are designed for low maintenance and easy installation.
Drive Shaft Options: Different drive shaft configurations are available, including clamp shaft, plain shaft, and double plain shaft for parallel operation.
Multi-axis Systems: The document mentions the availability of adapter plates and intermediate drive shafts for multi-axis systems, simplifying engineering and installation.
Magnetic Switches: Magnetic switches with connectors, mounting rails, and magnets are available for contactless sensing of end positions. Cables can be ordered separately in various lengths.
SpecificationsThe document provides detailed specifications for Parker Hannifin's OSPE..BV belt-driven tables and LCR Series actuators. Key specifications for the OSPE20BV and OSPE25BV models include:
- Travel Distance per Revolution: 108 mm for OSPE20BV and 160 mm for OSPE25BV.
- Maximum Linear Speed: 3 m/s for OSPE20BV and 5 m/s for OSPE25BV.
- Maximum Acceleration: 20 m/s² for both models.
- Repeatability: ±50 µm.
- Maximum Order Stroke: 1,000 mm for OSPE20BV and 1,500 mm for OSPE25BV.
- Maximum Thrust Force: 650 N for OSPE20BV and 1,430 N for OSPE25BV.
- Maximum Torque on Drive Shaft: 12 Nm for OSPE20BV and 38 Nm for OSPE25BV.
- Ambient Temperature Range: -30 to +80°C.
- IP Rating: IP 20.
Dimensions
The document outlines the dimensions for the OSPE..BV models, including actuator sizes, minimum and recommended distances between drive heads, and safety distances for order strokes. It also provides detailed dimensions for various components of the actuators.
Ordering Information
The document provides a comprehensive guide for ordering the OSPE..BV models, detailing the series, bore size, drive train, carriage options, order stroke, hardware, gearhead/motor mounting options, magnetic sensor mounting, and drive shaft configuration.
Features
The LCR Series is highlighted for its versatility and ease of use, featuring a miniature footprint, internal square rail or glider bearing design, and a 100% duty cycle. It is designed for light payload automation with selectable travel lengths up to 1000 mm and payloads up to 100 N. The LCR Series is ideal for laboratory automation and other applications requiring high precision and reliability.
P2 Drive
The P2 Drive is presented as a compact, OEM-friendly solution that complements the LCR Series. It offers features such as adjustable run and standby current, multiple step modes, and easy installation. The drive is designed to simplify procurement and reduce time to market for new products.
Specifications
The document outlines the specifications for the LCR30, a compact linear motion system designed for OEM instrument manufacturers. Key features include a width of 30 mm and height of 40 mm, repeatability of ±0.2 mm, and maximum normal and axial loads of 90 N and 45 N, respectively. The system supports a maximum speed of 870 mm/s and a travel length of up to 1000 mm. It includes components such as an amplifier/drive, motor, actuator, bearings, seals, and limit sensors.
Performance and Load Data
The LCR30's performance varies with travel length, with detailed data provided for table weight and total inertia reflected for no load and a 2.5 kg load. The document also includes linear speed-force performance graphs for different configurations, highlighting thrust force capabilities at various speeds.
Dimensions and Mounting
Detailed dimensions are provided for both the LCR22 and LCR30 models, including motor options and encoder configurations. The document specifies mounting options and dimensions for various motor mounts, including NEMA 17 and NEMA 23 stepper motors.
Options and Accessories
The document lists available options and accessories, such as encoders, limit sensors, and toe clamps. Encoder specifications include counts per revolution and bore sizes, while limit sensors offer protection with various configurations and cabling options.
Ordering Information
A comprehensive ordering guide is provided, detailing the selection process for series, size, drive train, travel length, bearing type, environmental protection, motor mount position, motor type, encoder options, and stepper drive/amplifier configurations.
HPLA Series Features
The HPLA series is highlighted for its robust construction, capable of handling high loads and speeds. It features a steel roller bearing option, thrust force capacity up to 5455 N, and travel lengths up to 9 meters. The system is designed for high-speed, high-acceleration applications, with a focus on durability and precision.
Overview: The document provides detailed specifications and features of Parker Hannifin's belt-drive actuators, specifically designed for high thrust and long stroke applications. These actuators are suitable for various industrial applications, including materials handling, warehouse technology, and machine tool automation.
Key Features:- Modular drive and guide systems for increased stiffness and low maintenance.
- Options for adaptation to different environments, including clean rooms and food industry applications.
- Roller bearing design for smooth linear motion and high load capacity.
- Direct drive options with Parker Stealth series gearheads.
- Extruded aluminum housing for maximum rigidity and minimum weight.
Specifications:- Available in various models (HPLA080, HPLA120, HPLA180) with different load-bearing capacities and dimensions.
- Maximum speed of 5 m/s and acceleration of 10 m/s².
- Repeatability of ±0.2 mm, with options for improved precision.
- Load-bearing capacity and permissible moment loads are speed-dependent and vary with carriage type (standard or extended).
Applications: The actuators are ideal for applications such as palletizing, depalletizing, feeding, part removal, storage and retrieval, workpiece loading and unloading, tool changing, and more. They are also used in textile machinery, construction, process engineering, testing technology, and cleanroom technology.
Technical Considerations:- Deflection curves are provided to determine deflection based on profile length and load weight.
- Dual axis considerations include the use of link shaft bearings for large center-to-center distances.
Graphical Data: The document includes graphs illustrating load-bearing capacities, permissible moment loads, and deflection curves for different models, emphasizing the importance of speed and load distribution in determining performance.
Overview: The document provides detailed specifications and ordering information for Parker Hannifin's HPLA and HLE series belt-driven
linear actuators. These actuators are designed for high thrust and long stroke applications, offering minimal maintenance and multiple configuration options.
Specifications: The document outlines the dimensions and specifications for different series (HPLA080, HPLA120, HPLA180) including span, critical speed, and linear velocity. It also provides detailed dimensions for standard and extended carriages with both polyamide and steel wheels.
Features: Key features include high thrust capabilities, long stroke applications, integrated T-slots for mounting, and a zero backlash steel reinforced timing belt. The actuators are suitable for clean room environments and offer high efficiency and long service life.
Ordering Information: The document provides a comprehensive guide to creating a model order code, detailing options for drive systems, bearing options, travel specifications, carriage types, drive shaft configurations, gearbox options, motor kits, environmental options, mounting orientations, and limit/home switch options.
Design Advantages: The actuators offer low running friction, low particle generation, quiet operation, and high dynamic performance. They are designed for easy maintenance with features like external belt tension adjustment and roller bearings for smooth motion.
Optional Features: Additional options include direct mounting for gear reducers, adjustable limit switches, clean room preparation, cable carrier systems, and structural components for multi-axis mounting.
Applications: The HLE-RB series is ideal for single-axis products or components in high-speed multi-axis gantries, with proven performance in various applications worldwide.
Specifications:
The document provides detailed specifications for various components related to the HLE series of belt-driven tables by Parker Hannifin Corporation. It includes data on moment of inertia, travel and speed, geometric data, pulley data, torques, and forces. The specifications are divided into sections for different models such as HLE60-RB, HLE100-RB, and HLE150-RB, each with specific load-bearing capacities and permissible moment loads.
Moment of Inertia:
The moment of inertia values are provided for standard and extended carriages, with measurements in kg-cm² and lb-in². These values are crucial for understanding the rotational dynamics of the drive shaft.
Travel and Speed:
The document outlines maximum speed, acceleration, and travel distances for standard and extended carriages. It notes that greater speeds and accelerations may be achievable under certain conditions.
Geometric Data:
Details on cross-section dimensions, moments of inertia (Ix and Iy), and moment of elasticity are provided, which are essential for structural analysis and design.
Pulley Data, Torques, and Forces:
Information on travel distance per revolution, pulley diameter, maximum drive torque, and belt traction is included. Repeatability is noted as ±0.2 mm, indicating precision in positioning.
Load-Bearing Capacity:
The document provides graphs and data on the load-bearing capacity of carriages and timing belts for different HLE models. It emphasizes that these capacities are speed-dependent and may require derating when multiple loads are applied.
Deflection Characteristics:
Deflection curves are provided to help determine the deflection based on profile length and application load weight. The document advises on the need for additional supports if maximum deflection is exceeded.
Dual Unit Axis Considerations:
Guidance is given on using link shaft bearings for dual-axis configurations, with specifications on the span between units and critical speed considerations.
Applications:
The HPLA system is recommended for various applications, including materials handling, warehouse technology, machine tool automation, textile machinery, construction, process engineering, testing technology, and cleanroom technology.
Additional Features:
The document highlights features such as T-slots for load attachment, dust protection, and easy belt replacement mechanisms. It also mentions the availability of Virtual Engineer software for precise carriage loading determination.
Overview: This document provides detailed specifications and ordering information for Parker Hannifin's HLE series belt-driven linear modules, specifically focusing on the HLE100 and HLE150 models. It includes dimensions, drive options, and features of the HLE-SR series, which are designed for high thrust and long stroke applications.
Specifications: The document outlines the dimensions and configurations for standard and extended carriages, including travel lengths and safety zones. It specifies the maximum travel, payload, and acceleration for various models, such as HLE60, HLE100, and HLE150.
Ordering Information: A comprehensive guide is provided for creating a model order code, detailing options for series, bearing type, carriage type, unit type, travel length, drive shaft options, shaft configurations, drive station interfaces, gearbox options, mounting orientations, motor kits, strip seals, and limit/home switch options.
Features: The HLE-SR series features a high-performance belt and pulley drive mechanism with a zero backlash steel reinforced timing belt. It includes a rigid carriage assembly, load attachment plate with T-slots, and a lightweight aluminum housing. Optional features include direct mounting for
planetary gear reducers, adjustable limit switches, cable carrier systems, and more.
Technical Data: Detailed technical data is provided for unit weight, carriage weight, moment of inertia, travel and speed capabilities, and geometric data. The document emphasizes the low maintenance, high efficiency, and long service life of the HLE-SR series.
Overview: The document provides detailed specifications and ordering information for Parker Hannifin's electromechanical products, specifically focusing on motor blocks, drive housings, gearboxes, and belt-driven tables. It includes technical specifications, application fields, and ordering codes for various components.
Specifications: The document outlines the specifications for the HZR Series, which are designed as vertical axis units with load lifting capacities up to 150 kg, velocities up to 5 meters/sec, and positional repeatability of ±0.2 mm. The units feature torsion-resistant housing and roller wheel bearings for smooth vertical motion.
Applications: Typical applications include materials handling, textile machinery building, process engineering, storage technology, machine tool building, and testing technology. The HZR Series is designed for high-speed automation, particularly in multi-axis gantry robots.
Technical Data: The document provides detailed technical data for HZR50, HZR80, and HZR100 models, including unit weight, moment of inertia, travel and speed, geometric data, pulley data, torques, forces, and repeatability. It also includes force and moment load graphs, and force vs. speed and moment load vs. speed graphs for different models.
Ordering Information: The document includes a comprehensive guide for creating a model order code, detailing options for series, table travel, mounting flange, drive station interface, orientation, gearbox, motor kit, limit switch assembly, and extended options. An example order code is provided for clarity.
Gantry Robot Systems: The document describes the elements of Parker's gantry robot systems, including travel limit sensors, gear reducers, vertical drive modules, structural frames, linear drive modules, home position sensors, servo motor systems, and cable management systems. It highlights the additional capabilities of Parker's gantry systems, such as motors, drives, controls, extended travels, rotary motion modules, and more.
Overview of Gantry Robot Systems:
Parker Hannifin Corporation offers seven standard gantry robot system configurations designed to meet a wide range of applications. These configurations simplify the selection process, reduce lead times, and lower costs. The systems are flexible, allowing for longer travels and increased loads depending on specific parameters.
System Configurations:- System One: Two-axis horizontal motion using HPLA or HLE Linear Modules. Suitable for rapid transport of light to moderate loads.
- System Two: Two-axis system with increased load capacity and longer travel, ideal for moderate to heavy loads.
- System Three: Two-axis vertical motion with high thrust capability, minimizing moment and side loading effects.
- System Four: Variation of System Three, optimized for front loading applications, often wall-mounted.
- System Five: X-Z system with HZR belt-driven unit for higher vertical speed and acceleration.
- System Six: Three-axis system with high vertical thrust capacity, suitable for moderate to heavy loads over long distances.
- System Seven: Three-axis system with HZR unit for superior stiffness and stability, handling moderate to heavy loads.
Support Structures:- Aluminum Structures: Lightweight, economical, and modular, suitable for light to medium duty.
- Steel Support Structures: Heavy-duty, high stiffness, ideal for higher overhead gantries.
Capabilities & Accessories:
Parker's gantry systems are cost-effective and easy to integrate, with additional capabilities for special applications. Options include electromechanical limit switches, proximity limit switches, and load attachment plates.
Sensors and Safety Features
The document outlines the use of sensors to ensure safe operation by limiting travel within permissible parameters, which depend on load, velocity, and acceleration. A 'Home' sensor can be set for machine start-up, and limit sensors can be positioned to further restrict the operating range. Both mechanical and electrical proximity switches are available.
Electrical Proximity Switches
The document details specifications for 4-wire NPN and PNP switches, including part numbers for various models. Inductive proximity switches are triggered by a tripping plate and offer both NO and NC operations. Key specifications include a sensing distance of 4 mm, voltage supply of 10-30 VDC, and protection class IP67.
Cable Carriers
Cable carriers are essential for transporting cables to the carriage or payload. The document emphasizes the use of high-flex cables and provides guidelines for cable routing, including avoiding twisting and ensuring even weight distribution.
Toe Clamps and Splice Plates
Toe clamps are used for fastening linear actuators, with dimensions provided for various models. Splice plates allow for extended travel beyond standard extrusion lengths, with specific recommendations for installation.
T-Nuts and T-Bolts
These components are used to fasten elements into T-slots. The document provides part numbers and dimensions for standard and corrosion-resistant options.
External Bumpers
External bumpers serve as adjustable hard stops to restrict travel. Dimensions and part numbers are provided for different series.