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Heatless Modular Compressed Air Dryers

Heatless Modular Compressed Air Dryers
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Heatless Modular Compressed Air Dryers

Product catalog summary
Introduction
Compressed air contamination poses challenges in production facilities. Parker's solutions enhance plant reliability, provide clean dry air, reduce maintenance costs, lower energy consumption, and ensure compliance with hygiene standards.
Compressed Air Dryers
Dryers are essential in removing water vapor to prevent condensation and corrosion. Heatless adsorption dryers are ideal for small to medium systems, offering reliability and cost-effectiveness without heat-related issues.
Design and Features
Parker's modular dryers, made with advanced aluminum technology, are compact and lightweight. The design simplifies installation and maintenance, with multi-banking for scalability. The 'Snowstorm' filling method ensures consistent dewpoint performance, and OIL-X filtration maintains air quality.
Operation
These dryers use adsorbent desiccant material to remove water vapor, operating continuously with two chambers. Energy consumption is tied to the regeneration method.
Energy Saving Technologies
EST and DS technologies adjust energy use based on water vapor presence, offering significant savings during low demand or varying conditions. A dewpoint sensor extends drying cycles without extra energy use, reducing purge air consumption.
Installation and Operation
Proper installation involves positioning dryers downstream of a wet air receiver. The Purge Economy feature conserves energy by stopping regeneration when the compressor is off-load.
Safety Features
The Moisture Override feature prevents desiccant bed oversaturation, ensuring effective regeneration and energy savings.
Compliance and Standards
Parker's products meet ISO8573-1 standards for air quality and are verified by Lloyds Register. Materials comply with FDA and EC regulations for food, beverage, and pharmaceutical applications.
Applications in Hazardous Environments
Parker's products are suitable for challenging environments like oil and gas installations, ensuring safety and reliability with ATEX compliance.
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Catalog excerpts

Heatless Modular Compressed Air Dryers-1

Heatless Modular Compressed Air Dryers ENGINEERING YOUR SUCCESS.

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Heatless Modular Compressed Air Dryers-2

Compressed air contamination is a real problem for industry In today’s modern production facilities, the use of compressed air is often pivotal to manufacturing processes. Irrespective of whether the compressed air comes into direct contact with the product or is used to automate a process, provide motive power, or even to generate other gases on-site, a clean, dry, reliable compressed air supply is essential to maintain efficient and cost effective production. Parker provides complete compressed air treatment solutions to suit every industry, application & budget. The benefits of using Parker...

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Heatless Modular Compressed Air Dryers-3

Compressed air dryers – The heart of the compressed air treatment solution At the heart of any compressed air treatment solution is the dryer, it’s purpose, to remove water vapour, stop condensation, corrosion and in the case of adsorption dryers, inhibit the growth of micro-organisms. Heatless adsorption dryers (also known as PSA dryers) are the simplest type of adsorption dryer available and have long been the dryer of choice for many industries and applications. They are simple, reliable and cost effective and for small to medium flow systems, often the only viable technology available. Additionally,...

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Heatless Modular Compressed Air Dryers-4

Parker Heatless Modular Dryers Using advanced aluminium extrusions, Parker has developed a desiccant dryer ranges that are smaller, more compact and lightweight comparied to conventional fabricated steel designs. These advanced desiccant dryers include ranges of small flow, medium fow and large flow heatless modular dryers which provide one of the most simple and cost effective compressed air drying solutions. Engineers at Parker have developed each range using innovative aluminium forming technology, resulting in units that are smaller, more compact and lightweight compared to conventional welded...

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Heatless Modular Compressed Air Dryers-5

Parker Heatless Modular Dryers - Four Key Features to Guarantee Air Quality OIL-X Filtration Adsorption dryers are designed only for the reduction of water vapour and not liquid water, liquid oil, water aerosols, oil aerosols, particulates or micro-organisms. Only by using Parker OIL-X pre and after filtration can the treatment of these contaminants be assured and air quality in accordance with all editions of ISO8573-1 be guaranteed. Modular aluminium design Aluminium extrusions are used throughout for drying chambers and distribution manifolds. This design not only alows the dryer to be smaller,...

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Heatless Modular Compressed Air Dryers-6

Heatless modular compressed air dryers a dedicated solution for every application By combining the proven benefits of desiccant drying with modern design, Parker has produced an extremely compact and reliable purification system to totally dry and clean compressed air. The Parker ranges of small, medium and large flow heatless modular dryers have proven to be the ideal solution for many thousands of compressed air users worldwide in a wide variety of industries. Compressed air purification equipment must deliver uncompromising performance and reliability whilst providing the right balance of...

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Heatless Modular Compressed Air Dryers-7

Parker Heatless Modular Compressed Air Dryer Ranges Small Flow Dryers Medium Flow Dryers Large Flow Dryers Single Banks 6.81 to 34 m³/min / 408 to 2040 m³/hr / 240 to 1200 cfm Multi Banks >35 m³/min / >2041m³/hr / >1201cfm @ 7 bar g (102 psi g), 35°C (77°F)

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Heatless Modular Compressed Air Dryers-8

Heatless Modular Dryer - Operation Adsorption dryers work on the principle of moisture always migrating to the driest medium possible. Therefore, water vapour is removed from compressed air by passing it over an adsorbent desiccant material. As the compressed air contacts the adsorbent material, water vapour transfers from the wet air to the dry desiccant material. Adsorbent materials have a fixed adsorption capacity and once this capacity is reached, they must be regenerated or replaced. Therefore, to provide a continuous supply of clean, dry compressed air, adsorbent dryers utilise two chambers...

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Heatless Modular Compressed Air Dryers-9

Heatless Modular Operation - Regeneration Cycle At the start of the regeneration cycle, the exhaust valve of the dryer is closed and the off-line chamber is at full line pressure. The air in the off-line chamber has a dewpoint equal to the air leaving the dryer. The exhaust valve is then opened and the dry air within the chamber expands rapidly as it leaves the dryer via the exhaust silencer, forcing water to be removed from the desiccant material. Once the off-line chamber has depressurised, a continuous bleed of dried process air is directed into the off-line desiccant bed for regeneration...

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Heatless Modular Compressed Air Dryers-10

Heatless Modular Dryers - EST & DS Energy Saving Technologies Proportional Energy Usage The Parker EST / DS - Energy Saving Technologies ensure the energy consumed by the dryer is directly proportional to the amount of water vapour present and not the dryers maximum rated capacity. AVERAGE MAXIMUM DAILY TEMPERATURE The energy required to regenerate the off-line desiccant bed in an absorption dryer is constant, and based upon the assumption that the dryer is operating at its full capacity and the desiccant bed requiring regeneration has been fully saturated. In reality, a dryer is rarely operating...

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Heatless Modular Compressed Air Dryers-11

EST & DS Energy Saving Technologies Operation Parker CDAS / OFAS / FBP / MXS-DS / MXLE dryer ranges are all fitted as standard with either the EST or DS Energy Saving Technologies (optional for K-MT & KA-MT ranges). With these installed, the drying cycle remains unchanged, however as the drying chambers are about to change over, the EST / DS energy saving technology overrides normal operation to fully utilise the drying capacity of the on-line desiccant material. EST & DS Energy Saving Drying Cycle Extension At the end of the regeneration cycle, and prior to column changeover, the exhaust valve...

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Heatless Modular Compressed Air Dryers-12

Dryer Positioning The preferred installation for any compressed air dryer is downstream of a wet air receiver as the air receiver not only stores compressed air, it actually reduces the temperature of the compressed air slightly and can help reduce “excessive peaks” in moisture loading should they inadvertently occur. Additional Energy Savings For installations where a Parker modular dryer is installed between the air compressor and the air reciever, an additional energy saving feature built into the controller can also be implemented. A Typical Installation In a typical installation, the compressor...

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