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PAOLI pit Stop Catalogue

PAOLI pit Stop Catalogue
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PAOLI pit Stop Catalogue

Product catalog summary
Company Overview: Dino Paoli S.r.l. is a prominent supplier of pneumatic impact wrenches and accessories, catering to major motorsport teams in F1, NASCAR, and other racing series. The company is known for its high-speed, reliable products essential for efficient pit stops.
History and Milestones: Founded in 1968, Dino Paoli has achieved significant innovations, including the TSA System for torque monitoring and mechatronic technologies for NASCAR. Notable products like the DP 6000 and E-SHUTTLE highlight advancements in ergonomics and automation.
Product Development: The company invests significantly in R&D, focusing on performance, durability, and ergonomics. It utilizes materials from the aviation and military sectors and introduces technologies like the Radial Hammer Mechanism (RHM) and Spline Drive to enhance efficiency and lifespan.
Engineering Services: Dino Paoli offers customized engineering services using advanced design and analysis tools such as FEM and CFD to optimize product performance.
Product Highlights: The catalogue includes various wheel guns like the Hurricane 2.0 series, featuring innovative elements like the Spline Drive and Radial Hammer Mechanism, designed for high performance and reliability in motorsport applications.
Technical Specifications: Detailed specifications for products such as the Hurricane 2.0 include weight, dimensions, air inlet size, maximum pressure, free speed, and maximum torque, tailored for different racing series like Formula 1 and IndyCar.
Product Specifications and Features:
  • Hurricane Series: Offers versions with 90° angled and classic handles, made from aerospace 7075 aluminum alloy, featuring a new radial hammer mechanism and options for carbon or aluminum covers.
  • DP 6000 Series: Focuses on endurance and IndyCar best practices, with features like a double-stage trigger and spline drive readiness.
  • DP 5000 TI MARK II: Designed for endurance and IndyCar, featuring a titanium motor and stainless steel trigger.
  • DP 4000 ALU: Suitable for Formula 1 and DTM, focusing on lightweight design using aerospace aluminum alloy.
Technical Highlights:
  • Radial Hammer Mechanism (RHM): Ensures superior performance and longevity of hammer mechanism parts.
  • Spline Drive: Enhances torque transmission and reduces load on contact points.
  • Monolithic Pin: Increases durability and strength.
Artistic Collaboration: Collaboration with artist Jan Larsen, who created a limited edition sculpture inspired by Paoli wheel guns, emphasizing the intersection of art and high-performance engineering.
Overview: The document details specifications and features of various high-performance tools, focusing on impact wrenches used in motorsport and mechanical applications.
Specifications:
  • DP 4000 30BAR: Aerospace aluminum front cover, max pressure 30 bar, free speed up to 15500 rpm, max torque 3800 Nm.
  • DP 2000 SE: Aerospace aluminum or carbon cover, max pressure 20 bar, free speed up to 9500 rpm, max torque 2500 Nm.
  • DP 177 SFE: Aerospace aluminum front cover, max pressure 20 bar, free speed up to 10000 rpm, max torque 1900 Nm.
  • RED DEVIL 2.0 STREET LEGAL: Aerospace aluminum front cover, max pressure 14 bar, free speed 12000 rpm, max torque 1000 Nm.
  • RED DEVIL BLACKBIRD: Aerospace aluminum front cover, max pressure 12 bar, free speed 15120 rpm, max torque 1015 Nm.
  • DP 36 SF EVO: Aerospace aluminum front cover, max pressure 14 bar, free speed up to 15000 rpm, max torque 900 Nm.
  • 4BIKE: Aerospace aluminum front cover, max pressure 14 bar, free speed up to 14800 rpm, max torque 1025 Nm.
  • DP 1040: Aluminum alloy body, max pressure 6.3 bar, free speed 9500 rpm, max torque 650 Nm.
  • E-GUN: Electric cordless gun, brushless motor, free speed > 8000 rpm, equipped with data logging and control features.
  • TYPHOON PLUS: Cordless with torque indicator, max torque 1600 Nm, features include shut-off, data download, and parameter customization.
Features and Innovations:
  • Use of aerospace-grade materials for durability and performance.
  • Advanced mechanisms like radial hammer and twin hammer for enhanced efficiency.
  • Optional features such as carbon covers and monolithic pins for increased strength.
  • Innovative electric models like the E-GUN with data logging and customizable settings.
  • Torque indicators and shut-off features in models like TYPHOON PLUS for precision and safety.
Applications: Tools are designed for various applications including pit stops, touring cars, endurance races, and mechanical works, tailored for specific use cases to ensure optimal performance in high-pressure environments.
Recommendations: Suggested couplings and fittings are provided for each tool to ensure compatibility and optimal performance. Users are advised to follow the operating and maintenance manuals for best practices.
Product Overview: Detailed specifications and features of various cordless impact wrenches and related accessories designed for motorsport applications are provided.
Specifications:
  • Typhoon Plus: Cordless, spline drive shaft, 3.5 kg weight, 20.0V d.c., 1650 rpm free speed, 1600 Nm max torque.
  • Typhoon 1”: Cordless, square drive, 3.4 kg weight, 20.0V d.c., 1650 rpm free speed, 1600 Nm max torque.
  • Typhoon Brushless: Cordless, square drive 1/2”, 3.79 kg weight, 20.0V d.c., 1650 rpm free speed, 1000 Nm max torque.
  • Rocket: Cordless, square drive 1/2”, 2.15 kg weight, 20.0V d.c., 1650 rpm free speed, 540 Nm max torque.
  • Tornado: Cordless, square drive 1/2”, 2.1 kg weight, 18.0V d.c., 2450 rpm free speed, 461 Nm max torque.
  • Toolkit: Cordless, square drive 1/4”, 0.88 kg weight, 10.8V d.c., 1550 rpm free speed, 23.5 Nm max torque.
Features and Highlights:
  • All models are equipped with lithium-ion batteries, ergonomic handles, and LED lights for enhanced usability.
  • Special versions like the unhanded Typhoon Plus allow loosening at the same speed in both directions.
  • Products are provided in hard cases with additional batteries and chargers included.
Technological Innovations:
  • Spline Drive Technology: Offers more efficient connections, increased durability, and improved operator safety by eliminating gaps and vibrations.
  • Paoli Sockets: Made from materials like titanium and aerospace aluminum, featuring innovative designs and safety systems for easy maintenance and high performance.
Best Practices and Recommendations:
  • For optimal performance, consult customer care for recommended cordless and battery pairings.
  • Use the Paoli Sockets Service Kit for maintenance and replacement of worn parts.
Additional Accessories:
  • Battery chargers with LED indicators and various cable options (EU, UK, US).
  • Hard cases designed to hold impact wrenches, batteries, and chargers.
Air Bottle Trolleys: Various air bottle trolley kits are described, including single, double, and mini trolleys, featuring large diameter wheels and roll-bars for regulator protection.
High Pressure Air Bottle Compressors: Details on high-pressure compressors, including models like DPH220, DPH380, and DPH460, with features like automatic condensate drains and pressure switches.
Safety and Maintenance: Safety procedures for using high-pressure compressors are outlined, emphasizing the importance of regular maintenance and safety valve checks.
Airjacks and Accessories: Specifications for various airjacks and airlance systems are provided, highlighting features like torque accuracy and ergonomic design.
Additional Equipment: Information on anti-deflagration booths, extra flow safety valves, and digital tyre-inflating guns is included.
Torque Wrenches: Describes torque wrenches with features like precise tightening, dual needle system, and traceable calibration certificate.
Helmets: Details on two helmet models, Mugello and Daytona, featuring demi-jet shells and retractable visors.
Professional Tyre Scraper: The TS-03 model is designed for efficient debris removal from tyres.
Fuel Bowser: Equipment made of stainless steel and aluminium, featuring a bi-directional pump and Wi-Fi capability.
Gloves: Various glove models are described, each designed for specific tasks with features like synthetic leather palms and impact protection.
Lifting Bags: High-pressure lifting bags are detailed, highlighting their use in lifting heavy loads.
Paoli Lift: Air-hydraulic jacks for race cars are described, emphasizing robustness and reliability.
Pit Equipment: Includes Caseliner pit lane equipment, Racefloor tiles, and modular gantries.
Pit Perches: Describes structures for engineers and team managers, emphasizing quick assembly and customization options.
LED Pit Board CL-15: An electronic LED information panel for drivers, capable of displaying multiple lines of text and graphics.
Overview: The document is a technical manual detailing the maintenance, repair, and specifications of wheel guns and related accessories.
Maintenance and Operations: Maintenance guidelines are provided, with certain tasks recommended to be handled by Dino Paoli's staff.
Product Specifications: Lists various products with specific maintenance operations and detailed specifications.
Service and Repair: Emphasizes the importance of using authorized personnel for repairs and provides codes for accessories.
Customization and Configuration: Users can customize wheel guns with options for handing and cover material.
Frequently Asked Questions: Addresses common inquiries about product features and benefits.
Automotive Products: Highlights automotive impact wrenches designed for garage use.
Contact Information: Dino Paoli S.r.l. provides contact details for inquiries and product support.
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Catalog excerpts

PAOLI pit Stop Catalogue-2

The information, images and/or data contained in this catalogue are copyrighted by Dino Paoli S.r.l. All other logos, products and company names mentioned in the Paoli Pit Stop Series Catalogue are trademarks of their respective owners. Models, specifications, colors and codes are subject to change without prior notice due to continuous improvements. Thank you for your interest in our products.

 Open the catalog to page 2
PAOLI pit Stop Catalogue-3

COMPANY DINO PAOLI S.r.l. supplies all the teams participating in F1, F2, DTM, V8SUPERCAR, INDYCAR, NASCAR, F. NIPPON, and almost all racing teams in ENDURANCE, GT, IMSA. DINO PAOLI, the strength of a winning idea embodied in a company working in different sectors: motorsport, automotive, and industry. A craft industry vocation and a long-standing tradition in the production of pneumatic impact wrenches and accessories have led the company to lead the Motorsport sector, making it the ideal partner for several teams, thanks to the high speed and reliability of its products. Wheel guns to suit...

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PAOLI pit Stop Catalogue-4

Dino Paoli S.r.l. enters for the first time the highly competitive US motorsport market. Paoli starts manufacturing new wheel guns using aerospace materials. Titanium, carbon and magnesium alloy are now used to produce the model DP5000 TI MARK II. Dino Paoli S.r.l. was incorporated in 1968 and it has specialized in the production of wheel guns used in workshops for commercial vehicles and standard road cars. NASCAR CHAMPIONSHIP Thanks to the superior fastness and compactness of its products, Paoli becomes the official supplier for one of the most famous F1 teams. Dino Paoli S.r.l. introduces...

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PAOLI pit Stop Catalogue-5

IMPACT WRENCHES SUPER FORMULA

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PAOLI pit Stop Catalogue-6

WHEEL GUNS HURRICANE 2.O 90°ANGLE ANDLE TYPHOON PLUS TORQUE INDICATOR 58 WITH SHUT OFF AIR SUPPLY SYSTEM High Pressure Oiler 153 Trolley front protection 158 ACO Le Mans compliant Bottle Anti-Deflagration Booths 164 Extra flow safety valve PAOLI SOCKETS 92 BMW M4 GT3 94 MERCEDES AMG GT3 98 INDYCAR GHOST MAGNETS PIT EQUIPMENT 182 New helmets 204 Fuel Measuring System

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PAOLI pit Stop Catalogue-7

INDEX W 9 PAOLI SOCKETS S 81 FAST REVERSE DEVICES R 107 WHEEL GUN OPTIONALS O 113 AIR SUPPLY SYSTEM A 123 WHEEL GUNS The unique wheel guns in motorsport races The new Paoli wheel nut sockets Speed up your wheel gun direction-change Enhance your Paoli guns Equipment for the maximum power E 173 PRODUCT CARE C 211 FAQ F 225 AUTOMOTIVE PRODUCTS P 229 PIT EQUIPMENT Your questions. Our answers Discover Paoli automotive products (lower pressure - 6,3 bar)

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PAOLI pit Stop Catalogue-8

ENGINEERING ENGINEERING SERVICE Since 1968 we have been manufacturing wheel guns, and we would now like to get our professionalism and experience available to our customers to an even greater extent. We have heavily invested in research and development in order to get procedures and instruments suitable for the study and creation of products most suited to the growing needs of the automotive industry. Dino Paoli is in fact now able to offer to customers an Engineering service which consists in the development of variations of wheel guns components customized according to different needs. The...

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PAOLI pit Stop Catalogue-9

WHEEL GUNS The unique wheel guns in motorsport races

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PAOLI pit Stop Catalogue-10

DIFFERENCE BETWEEN 2-PORT AND 3-PORT SHUTTLE THE PORTS ARE THE HOLES IN THE SHUTTLE (THEY CAN BE 2 OR 3). THIS DEFINITIONS REFERES TO THE SHUTTLE MOTION. 3-PORT (STANDARD AND MORE PERFORMING VERSION) PUSH THE SHUTTLE FROM LEFT TO RIGHT THE WHEEL NUT TURNS COUNTERCLOCKWISE PUSH THE SHUTTLE FROM RIGHT TO LEFT THE WHEEL NUT TURNS CLOCKWISE

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PAOLI pit Stop Catalogue-11

DIFFERENCE BETWEEN 2-PORT AND 3-PORT SHUTTLE THE PORTS ARE THE HOLES IN THE SHUTTLE (THEY CAN BE 2 OR 3). THIS DEFINITIONS REFERES TO THE SHUTTLE MOTION. PUSH THE SHUTTLE FROM RIGHT TO LEFT THE WHEEL NUT TURNS COUNTERCLOCKWISE PUSH THE SHUTTLE FROM LEFT TO RIGHT THE WHEEL NUT TURNS CLOCKWISE

 Open the catalog to page 11
PAOLI pit Stop Catalogue-12

RADIAL HAMMER MECHANISM RHM Radial Hammer Mechanism for intensive use and for increased durability. RHM is the technological evolution of the 3-JAW SYSTEM, which thanks to a different distribution of impacts, guarantees greater EFFICIENCY, a superior PERFORMANCE and a LONGER LIFESPAN of the hammer mechanism parts thanks to the new developed geometry. HURRICANE 2.0 classic handle ✓ HURRICANE 2.0 90° angled handle ✓ HURRICANE 90° ANGLED HANDLE ✓ RED DEVIL 2.0 STREET LEGAL X TYPHOON PLUS TORQUE INDICATORS WITH SHUT OFF TYPHOON PLUS WITH TORQUE INDICATORS TYPHOON PLUS TYPHOON 1” TYPHOON BRUSHLESS

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PAOLI pit Stop Catalogue-13

In the STANDARD CONFIGURATION of the hammer mechanism, visible in the image ON THE LEFT, it can be observed that the axis of the junction of the jaws (green line) is not perpendicular to the direction of the applied force (red line). This arrangement does not optimize the transmission of kinetic energy upon impact. The RHM configuration (image ON THE RIGHT), introduces an important geometric modification: the axis of the junction of the jaws is perpendicular to the applied force (F1). This alignment ensures GREATER EFFICIENCY in the impact, with a consequent REDUCTION IN ENERGY CONSUMPTION and...

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PAOLI pit Stop Catalogue-14

SPLINE DRIVE From PAOU'S EXPERIENCE and its cutting edge sectorial engineering research a new technology is born: the SPLINE DRIVE. This means the following advantages: . More EFFICIENT CONNECTION than traditional square drive anvil thanks to the elimination of gap and vibrations . More DURABILITY due to less wear . More comfort and SAFETY FOR THE OPERATOR thanks to the removal of the pin PRODUCT SPLINE DRIVE HURRICANE 2.0 classic handle / HURRICANE 2.0 90° angled handle / HURRICANE 90° angled handle / RED DEVIL 2.0 STREET LEGAL X TYPHOON PLUS TORQUE INDICATORSWITH SHUTOFF TYPHOON PLUS WITH TORQUE...

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PAOLI pit Stop Catalogue-15

SPLINE DRIVE ANVIL DISC SPRING SELF-LOCKING WASHER SPLINE SOCKET AXIAL RETAINING SCREW FOR SPLINE ANVIL 15

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PAOLI pit Stop Catalogue-16

Product name Handle Type Front Cover Type Product code LH Version Product code RH Version Product code UH Version Square drive Weight Length Air inlet Supply hose inside diameter 13 mm (0.51” CLASSIC HANDLEBEST PRACTICE FORMULA 1 / INDYCARHURRICANE 2.0 CLASSIC HANDLEAEROSPACE 7075 ALUMINIUM ALLOY HURRICANE2.10 HURRICANE2.07

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.