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Panasonic TAWERS

 Panasonic TAWERS

Panasonic TAWERS

Product catalog summary
Introduction to TAWERS
TAWERS is an advanced robotic welding solution by Panasonic Factory Solutions Company, integrating robot and welding technologies through Embedded Arc Control (EAC) Technology. This integration enhances flexibility and productivity by combining the robot, welder, and servo wire feeder into a single unit.
EAC Technology
EAC Technology synchronizes robot motion, welding power supply, and servo wire feeder responses, dynamically adjusting to welding process changes. This results in ultra-low spatter and higher quality welds.
Technical Specifications
The TAWERS system features a 64-bit main CPU with control speeds 140-250 times faster than conventional systems. It supports Pulse and CV (SP-MAG) welding methods, with a duty cycle of 350A at 80% CV and 60% Pulse, suitable for mild and stainless steel wires with diameters from 0.9 to 1.2 mm.
Advanced Features
TAWERS includes automatic stickout correction, robot lift arc starting and ending, and a high-resolution arc data monitor, enhancing process control and reducing spatter.
SP-MAG Welding Process
The SP-MAG process combines Pulse and CV welding benefits, offering ultra-low spatter levels, low heat input, and excellent handling of thin materials and gaps, reducing spatter generation and wire consumption.
Feedback Control and Cooling
TAWERS uses a 100 kHz high-frequency inverter for precise arc control, with a dust-proof sealed design to prevent contamination. The fan-on-demand cooling system reduces energy consumption.
Productivity Optimization
TAWERS robots are optimized for speed and productivity with larger motors, increased acceleration, and a high rigidity design, reducing cabling complexity and enhancing flexibility.
Overview of TAWERS Robotic Welding Solutions
The TAWERS platform offers advanced features like intelligent collision detection, servo wire feeders, and advanced software for process control, enhancing welding quality and production efficiency.
Specifications and Features
  • Collision Detection: Intelligent software monitors force on the robot arm, switching to a soft servo mode to prevent damage.
  • Servo Wire Feeder: Provides consistent wire feeding with controlled acceleration and deceleration.
  • Welding Process Manager (WPMGR): Offers six access levels for process control based on employee authorization.
  • TAWERS Models: Available in various models with reach from 1000mm to 1900mm, including specialized models for MIG and TIG welding.
Advanced Welding Technologies
  • SP-MAG Process: Combines benefits of Pulse and CV welding, offering low spatter, low heat input, and excellent gap handling.
  • Automatic Stickout Correction: Ensures consistent penetration by adjusting for variations in robot path programming.
  • Arc Data Monitoring: High-resolution system monitors welding parameters with optional data logging and waveform analysis.
Design and Efficiency
  • Integrated Design: Reduces maintenance and increases uptime by unifying the robot, welder, and feeder.
  • Cooling System: Dust-proof design with fan-on-demand cooling enhances reliability and reduces energy consumption.
Conclusion
TAWERS represents a significant advancement in robotic welding technology, offering enhanced performance, reduced cycle times, and improved welding quality through innovative design and technology integration.
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Catalog excerpts

 Panasonic TAWERS -2

Panasonic Factory Solutions Company introduces TAWERS > TM , The Arc Welding Robotic Solution. TAWERS is a fusion of robot and welding technologies utilizing EAC > TM (Embedded Arc Control) Technology. TAWERS is a revolution in technology built on decades of industry-leading production experience. EAC Technology:Eliminating barriersopening opportunities TAWERS comes standard with Embedded Arc Control (EAC) technology which eliminates the need forthree separate control systems and fuses control of the robot, welder and servo wire feeder into a singlephysical unit. This new controls breakthrough...

 Open the catalog to page 2
 Panasonic TAWERS -3

TAWERS > TM arc welding robots are the culmination of yearsof research combining the new line of high performance TA series manipulators with the latest generation WG welders fused together using EAC During production one of the most important factors in a successful welding process is feedability. For this reason every TAWERS robot comes standard with an AC digital servo wire feeder. This new wire feeder not only provides a clean andcompact package but just as importantly, it provides > TM technology. The next generationin robotic welding solutions is offered in a broad range of models to maximize...

 Open the catalog to page 3
 Panasonic TAWERS -4

The 64 bit TAWERS > TM robotic welding solution control platform is designed to increase your welding quality while boosting yourproduction capabilities with exciting new technologies. > SP-MAG is a new welding process developed out of industryneeds for a more versatile CV welding process. Where conven- tional and even high-end CV processes have tried to produce low-spatter, high-speed weldsthey have missed the markultimately demanding lower amperage levels or slower weldingspeeds to achieve their goals. TAWERS has successfully met these challenges by bringing together the major benefits of Pulse...

 Open the catalog to page 4
 Panasonic TAWERS -5

The 64 bit TAWERS > TM robot and welder share a common control platformutilizing EAC > TM technologyחwith a new interfacethat operates 140250X faster than conventional systems and blurs the line between welding and robot control. These advances offer remarkable new high performance Pulse and CV (SP-MAG) welding solutions. > This valuable optional software feature increases welding process control by allowing the robot to correct for stickout variation due to errors in robot path programming. The robot corrects to a pre-programmed electrical stickout defined by the technician on either a per weld...

 Open the catalog to page 5

All Panasonic Factory Automation Company catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.