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AM100

AM100

AM100

Product catalog summary
Overview
The AM100 is a scalable, cost-effective solution designed for high mix and new product introduction (NPI) environments. It integrates Panasonic's NPM and PanaCIM® Manufacturing Execution System (MES) into a modular single-beam placement machine with a 14-nozzle head, capable of placing components at a rate of 35,800 components per hour (cph) with 160 reel inputs.
Design and Features
The AM100 features a single-head design suitable for components ranging from 01005 chips to 6-inch connectors. It includes pneumatic grippers and custom nozzles for odd-shaped parts, and supports advanced processes with features like Feeder Anywhere and Nozzle Anywhere for non-stop changeover. Quality-enhancing features include a 3D camera, side-view camera, auto-support pin setup, board warp detection, and tray verification.
Added Value
The machine offers a vast component range, common feeders with CM and NPM Series, and common programming and conversion tools. It supports a wide range of components and ensures error-free setup with Material Verification.
Efficiency and Integration
The AM100 optimizes asset utilization with zero changeover and offers offline setup, teach, and changeover tools. It integrates with various PCBA systems and provides multi-level traceability throughout the SMT process.
Scalability
The solution is scalable to match production levels and can integrate software modules as needed. It is suitable for single line facilities to multi-national corporations, with over 100,000 solutions installed worldwide.
Machine Layout and Options
The machine offers various configurations with options for feeder carts, tray feeders, and standard features like a 14-nozzle head and line camera. Optional features include a rear nozzle changer, 3D sensor, and side view camera.
Line Configurations
The AM100 supports multiple line configurations, including a single machine solution, general-purpose line, high-mix low-volume manufacturing solution, and cost-effective total line solution with Panasonic SPG printer.
Intelligent Feeders and Nozzles
The machine uses intelligent tape feeders common with CM and NPM Series, and features long-life ceramic nozzles with integrated 2D barcodes for setup. Custom nozzles and grippers are available for specialized needs.
Material Verification and Vision Systems
Material verification ensures authenticated setup and fast changeover. The machine includes an offline vision data system and component vision series with digital color line scan system and 3D vision inspection.
New Product Introduction (NPI)
The AM100 supports NPI with DGS and PanaCIM® software, providing capabilities for effective execution of new product introduction. It includes features like setup verification, online component teach, and virtual PCB inspection.
Specifications
The AM100 features a scalable single gantry hybrid drive platform with a highly accurate linear motor hybrid drive. It supports board dimensions up to 1,500 x 460mm and offers placement accuracy of ±40 micron for chips and ±30 micron for QFPs.
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Catalog excerpts

AM100-1

Mastering today’s any mix, any volume AM100 Your scalable, cost-effective solution for high mix and new product introduction A A A PanaCIM AAA Entor',ri>e Editi°n AAAA

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AM100-2

I Especially suited for high mix and NPI environments Machine layout and supply options * iwr EFFICIENT • Asset utilization optimized by zero changeover • Offline set-up, teach and changeover tools • Highly-accurate, any-time inventory management: in-product, in-process, on-floor, in-drybox Rear left and rear right Fixed feeder base Feeder cart Tray feeder 1 Tray tower 2 Front left and front right Feeder bank Feeder cart Standard features 14-Nozzle head 3 Nozzle changer (Front side) 4 Line camera (Front side) 5 Options Nozzle changer (Rear side) 6 Line camera 5 3D sensor (Rear side) 9 Stadium...

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AM100-3

Numerous compositions, unlimited possibilities Catalog of options Intelligent tape feeders • Common with CM and NPM Series • Multi-pitch, multi-width feeders reduce investment • Self-adjusting with auto teach and splice detection • Safely Hot Swap during production • 4 x 1mm pitch available Machine configurations A common frame, gantry, vision, and head placement system form the foundation for myriad configurations depending on production needs. More importantly, this commonality provides an inherent investment protection, which allows onsite modification to integrate new features and options...

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AM100-4

Essential capabilities for new product introduction Online component teach • utomatically teach basic or A complex component shapes • etrieve rejected component R images from production and reteach offline DGS and PanaCIM , designed to work together ® • ccepted changes sync to master A database library New product introduction Competitive pressures, cost challenges and increased customer expectations are driving improvements in the way manufacturers develop and introduce products to the market. Whether cultivating internally-born ideas as an OEM or responding to customer requirements as an EMS,...

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AM100-5

Model name (Number) AC 380/400/420/480V ±20V 2.0 kVA400V 2 KVA Pneumatic Min 0.5 MPa to Max 0.8MPa, 200 L/min (A.N.R. Mass 2370 Kg (Main body with four feeder banks) Features 14-nozzle highly versatile head High resolution line camera Nozzle changer CAD data import utility Pre-defined part library Adaptive component pick Auto placement calibration Multi-line optimizer (MLO) O Auto feeder teach • Fiducial teach with auto adjust • Virtual PCB inspection O PoP process capable O Feeder banks (Fixed base) O Feeder exchange capability O Tray tower (20 positions) O Manual...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.