SCALABLE, COST-EFFECTIVE Combines the capability, flexibility, and reliability you expect from Panasonic's award-winning NPM and PanaCIM® Manufacturing Execution System (MES) into a cost-effective, high-mix solution. Especially suited for high-mix and NPI environments, the AM100 can help improve throughput and efficicency, while keeping your quality reliably high. Elrtetpri^ Edition
Open the catalog to page 1ABOUT PANASONIC Panasonic is a global manufacturing leader known for innovation. We are experts in scalable, integrated, and efficient solutions to make you more productive, profitable, and successful. As a manufacturer ourselves, we understand the challenges to remain competitive. Manufacturers need solutions scalable to the business, integrated to incorporate a variety of vendor offerings, and efficient to deliver high quality while preserving profitability. Low or high volume? High or low mix? Regardless of your environment, Panasonic equipment, software, and services will improve your throughput...
Open the catalog to page 2DESIGN CONCEPT Machine Layout & Supply Options Rear left and rear right • • • • Fixed Feeder Base Feeder Cart Tray Feeder Tray Tower Modular single-beam placement machine with a 14-nozzle head capable of placing an impressive component array at upwards of 35,800 cph with 160 reel inputs: • Single head design for 01005 to 6” long connectors • Pneumatic grippers and custom nozzles for odd-shaped parts • Inherent capability for advanced processes Front left and front right • Feeder Bank • Feeder Cart Non-stop changeover featuring Feeder Anywhere and Nozzle Anywhere enables online setup during production....
Open the catalog to page 3MACHINE CONFIGURATIONS A common frame, gantry, vision, and head placement system form the foundation for myriad configurations depending on production needs. More importantly, this commonality provides an inherent investment protection, which allows onsite modification to integrate new features and options as technologies evolve. Feeder Cart • Integrated fiducials & tape cutter • Single button exchange of 40 feeders • Supports tape, tube, bulk, and custom feeders Feeder Bank • Handles 40 feeders, integrated tape cutter • Quick bank setup via Feeder Anywhere • Supports tape, tube, bulk, and custom...
Open the catalog to page 4OPTIONS Intelligent Tape Feeders • Common with CM & NPM Series • 4 multi-pitch, multi-width feeders reduce investment • Self-adjusting with auto teach & splice detection • Safely Hot Swap during production • 4x1mm pitch available Nozzles • Long-life ceramic design • Integrated 2D barcode for Nozzle Anywhere setup • Compatible with quick change, high-capacity nozzle holder Component Vision Series • Digital, color line scan system • Front, side, & stadium lighting • 80x80mm field of view • Only one camera type needed for complete part range Special Feeders • Common with CM & NPM Series • Tape up...
Open the catalog to page 5NEW PRODUCT INTRODUCTION Competitive pressures, cost challenges, and increased customer expectations are driving improvements in the way manufacturers develop and introduce products to the market. Whether cultivating internally-born ideas as an OEM or responding to customer require- ments as an EMS, the new product introduction process is missioncritical to speed up “time-to-market” and your company’s success. Panasonic solutions provide the following capabilities that are essential for effective execution of new product introduction: Setup Verfication • Material Verification guides feeder setup...
Open the catalog to page 6SOFTWARE & PROGRAMMING DGS (Data Generation System) is our intuitive, PC-based programming software. Taking line balance into consideration, it assigns parts from CAD data, optimizes them, and then creates the placement program for the line. Multi-CAD Import retrieves data and allows for properties like polarity to be checked in advance Simulator provides on-screen confirmation in advance Component Library Registers and unifies the component data of all placement machines PanaCIM integrates cooperating software modules to solve key production problems by addressing the top objectives for successful...
Open the catalog to page 7SPECIFICATIONS Model Name (Number) Concept Drive System Component Alignment Head Design Board Dimensions AM100 (NM-EJM4D) Scalable Single Gantry Hyrbrid Drive Platform Highly Accurarate Linear Motor Hybrid Drive Digital Color Line Scan Camera, Fixed Position 14-spindle Ultra High Flex Head 510 x 460mm (20 x 18”) Standard 1,200 x 460mm (47x18”) Optional Board Thickness up to 8mm Placement Accuracy ±40 micron Cpk ≥1.0 Chip ±30 micron Cpk ≥1.0 QFP Throughput Ideal 35,800 cph IPC9850 22,000 cph Component Range Minimum 01005 (0402M) Maximum 120x90mm (4.7x3.5”) & 150x25mm (6x1”) Height Up to 28mm (1.1”)...
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