Adhesives for Smart Card Manufacturing

Product catalog summary

Overview
The document discusses the efficiency in smart card manufacturing using Panacol Vitralit® and Structalit® adhesives, along with Hönle UV curing systems like UVALINE 1200 and LED Powerline. These products are designed for high-volume production with a focus on encapsulation solutions for smart cards.

Smart Card Encapsulants
Panacol offers a range of UV and heat curing adhesives for smart card encapsulation, emphasizing low ionic content, high processing efficiency, and outstanding mechanical properties. Key products include Vitralit® 1650, 1680, 1688, and 1671, each with specific characteristics like flexibility, environmental resistance, and low water absorption.

UV Curing Systems
Hönle's UV curing systems provide high UV intensity with low thermal load, suitable for retrofitting existing machines. The UVALINE 1200 and LED Powerline offer different wavelengths and are designed for integration into automated production lines.

Product Specifications

Vitralit® 1650: UV curing epoxy resin, high flexibility, low Tg.
Vitralit® 1680: UV and heat curing, high Tg, low water absorption.
Vitralit® 1688: UV curing, low water absorption, excellent mechanical properties.
Vitralit® 1671: Frame material, UV and heat curing, good thermal conductivity.

Testing and Performance
Smart card encapsulants using Vitralit® 1688 have passed various tests including temperature cycling, humidity and bias, pressure cooker, and mechanical stress tests, demonstrating high reliability and performance.

Advantages of Hönle UV Technology
Hönle's UV technology, combined with Panacol adhesives, offers fast processing times, excellent dispensability, and high thermal shock resistance. The systems are designed for efficient curing and sealing in smart card manufacturing.

Conclusion
The combination of Panacol adhesives and Hönle UV curing systems provides a comprehensive solution for smart card encapsulation, ensuring high throughput and reliability in production processes.

Catalog excerpts

Adhesives for Smart Card Manufacturing-1

Efficiency in Smart Card Manufacturing Panacol Vitralit® and Structalit® Hönle UV Curing Systems UVALINE 1200, LED Powerline A Perfect Match for Larger Volumes Smart Card Encapsulants ● Low ionic content ● High processing efficiency ● Outstanding mechanical properties ● Variety of different encapsulating solutions UV Curing Systems ● Different wavelengths available ● High UV intensity ● Low thermal load to the substrates ● Retrofitting of existing machines ● Excellent price/ performance ratio

Open the catalog to page 1

Adhesives for Smart Card Manufacturing-2

Smart Card Encapsulants Encapsulants for High Throughput Solutions As a global supplier of special adhesives, Panacol offers a range of UV and heat curing adhesives for Smart Card encapsulation. We have developed these materials to maximize efficiency in production throughput with maximum reliability. UV curing one component epoxy resin High flexibility, low Tg Low ionic content Good environmental resistance UV and heat curing one component epoxy resin High Tg , low ionic content Low water absorption, good acid resistance Low coefficient of thermal expansion (α1) UV curing one component epoxy...

Open the catalog to page 2

Adhesives for Smart Card Manufacturing-3

Smart Card Encapsulants Vitralit® UV Curing Frame & Fill Encapsulants Ⅲ One component heat curing epoxy resin for frame application Ⅲ Low water absorption, good chemical resistance Ⅲ Excellent thermal shock resistance Ⅲ Extremely high Tg Short cycle times, 10 – 60 sec Low ionic content UV curable, 320 – 405nm wavelength Good self-leveling characteristics Frame and fill adhesives create a homogeneous composition Structalit® 5088 Ⅲ One component heat curing epoxy resin for fill application Ⅲ High processing efficiency Ⅲ Outstanding mechanical properties, when cured same performance as mold materials...

Open the catalog to page 3

Adhesives for Smart Card Manufacturing-4

Perfect Adhesive Curing and Sealing with High Performance UV-Equipment from Dr. Hönle AG Dr. Hönle AG is one of the world´s leading suppliers of industrial UV technology. Innovative Hönle UV/UV-LED curing systems have been applied in various manufacturing processes where they achieve excellent results worldwide – particularly in adhesive applications. Hönle and Panacol, both members of the Hönle Group, attach great importance to joint research and development. They have combined their knowledge and extensive experience in chemistry and UV technology which has lead to comprehensive high-tech solutions....

Open the catalog to page 4

All Panacol-Elosol catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list