1. Catalogs
  2. Pallmann Maschinenfabrik
  3. T-LINE Recycling of Scrap tire

T-LINE Recycling of Scrap tire

T-LINE Recycling of Scrap tire

T-LINE Recycling of Scrap tire

Product catalog summary
Introduction
The document discusses the increasing necessity for scrap tire recycling due to the growing amount of scrap tires worldwide. Recycling involves not only replacing fossil fuels but also separating valuable materials like rubber, steel, and textiles for reintroduction into the raw material cycle. PALLMANN offers comprehensive recycling systems for this purpose.

Recycling Process Overview
The recycling process begins with cutting scrap tires into chunks using high-capacity shredders, type LION, which produce clean cut chunks of 50x50 mm. These chunks are suitable for thermal reuse or further granulation. The TIGER shredder loosens the rubber-steel-textile compound, allowing for separation using magnetic, air, and screening technology. The PANTHER granulates rubber into desired particle sizes, further freeing it from steel and textiles.

Applications of Recycled Materials
Rubber granules from scrap tires are used in constructing sports arenas, flexible flooring, road construction, and producing molded parts. The PALLMANN process is noted for high capacity, low operating costs, and excellent return on investment.

Equipment Specifications
  • LION Shredder: Designed for direct size reduction of truck tires into 50x50 mm chips. Features include closed hydraulic drive, high torque, and low-speed operation for efficient cutting.
  • TIGER Shredder: Loosens rubber-steel-textile compounds, producing particles between 1 and 35 mm. It features robust construction and a photoelectric safety monitoring system.
  • PANTHER Granulator: Granulates rubber to sizes <2, 4, 6, 8 mm, achieving high purity levels. It features a heavily built knife mill with excellent cutting force.
  • LYNX TurboFiner: Produces high-quality rubber powder as a natural rubber substitute, suitable for road construction.
  • CryoMill: Uses cryogenic grinding to produce fine rubber powder with cubical particles.


Company Information
PALLMANN Industries is a leading manufacturer of size reduction technology for various industries, with a global presence and extensive research and service facilities. ECOTREC, a partner company, specializes in environmental technologies and project management for recycling scrap and waste products.

Contact Information
Contact details for PALLMANN offices in the USA, Brazil, Russia, China, and Germany are provided for further inquiries.
See more

Catalog excerpts

T-LINE Recycling of Scrap tire-1

Scrap tire recycling systems

 Open the catalog to page 1
T-LINE Recycling of Scrap tire-2

SCRAP TIRE RECYCLING SYSTEMS The amount of scrap tires is growing worldwide and therefore the necessity to recycle is increasing. Scrap tire recycling, as it is commonly known, means not only the replacement of fossil fuels but also the separation of valuable materials such as rubber, steel and textiles and reintroduce them into the raw material cycle. For this application PALLMANN offers complete recycling systems from one source. To start the recycling process, scrap tires have to be cut into chunks. High capacity shredders, type LION are used for this application. Running in a circle with...

 Open the catalog to page 2
T-LINE Recycling of Scrap tire-4

Shredding - Separation of Steel, Textile and Rubber Double-shaft Shredder, PSDT - LION The high-capacity shredder, type LION was specially developed for direct size reduction of truck tires into cleanly cut tire chips, size 50x50 mm. (TTC – Tireto-chip). Cutting shafts for the production of larger tire chips are available (75, 100 and 150 mm). Each shaft has its own closed and load-controlled hydraulic drive. High torque at low speed cut even the strongest tires into pieces. All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at...

 Open the catalog to page 4
T-LINE Recycling of Scrap tire-5

Single-shaft Shredder, PSRT - TIGER The TIGER loosens the rubber-steel-textile compound. The produced geometry of the rubber particles is between 1 and 35 mm, depending on the type of screen and operating parameters. Steel and textiles are exposed and can be separated. We did not compromise anything during the construction of this special machine. The target was a simple and extremely robust machine. Steady and reliable size reduction, good preparation with extraordinary availability at lowest cost are the performance parameters with which the TIGER sets the newest standards of tire recycling...

 Open the catalog to page 5
T-LINE Recycling of Scrap tire-6

Granulating and Pulverizing Ultra-Granulator®, PS-B - PANTHER Rubber granules are granulated to desired particle size (< 2, 4, 6, 8 mm) in a third step by means of the PANTHER and are afterwards further freed from steel and textiles. The PANTHER produces cubical rubber particles, which are very well suited for the production of floor slabs and running tracks for playgrounds and sport arenas. Textile fibers and steel cord make up for approximately 30 percent of the weight of a tire. Granule purities of 99,99 percent, free from steel wire and 99,9 percent free from textile fluff can be achieved....

 Open the catalog to page 6
T-LINE Recycling of Scrap tire-7

CryoMill , PPST The production of a high quality, secondary raw material as a natural rubber substitute from scrap tire rubber is best left to the specialists. In the pulverization step, a so-called LYNX is used, a special machine which under enormous pressure and shearing forces selectively breaks up the bonds in the scrap rubber material and partially reestablishes the original activity of the rubber. High quality rubber products can be directly produced from the rubber powder so achieved. This rubber powder is also excellently suited for use in road construction as an additive to asphalt....

 Open the catalog to page 7
T-LINE Recycling of Scrap tire-8

Partners acting worldwide The PALLMANN group of companies is the leading manufacturer of machines and systems for size reduction technology in the wood, plastic, processing and recycling industry. PALLMANN operates, at its headquarters in Zweibrücken, one of the world´s largest research and technology centers as well as a training and service center. In addition to the manufacturing facilities in Northand South America, the PALLMANN group of companies maintains a worldwide spare parts and service network. ECOTREC ECOTREC is a Spanish company based in Barcelona and is specialized in the development...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.