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TGPlus 90090|90190|90390 - LNXT09-13-15

TGPlus 90090|90190|90390 - LNXT09-13-15

Product catalog summary

Overview: This document provides comprehensive information on high-performance tangential shoulder milling using TGplus inserts, focusing on the new LNXT inserts designed for various milling applications. It details their specifications, features, and recommended usage conditions.

Insert Specifications: The document outlines different sizes of LNXT inserts, such as LNXT 0904, 1306, and 1506, specifying their dimensions and applications. These inserts are suitable for operations like facing, plunging, shouldering, and slotting.

Chip Breaker Features: Three geometries are highlighted: MP for general machining, HP for heavy machining, and W for wiper applications. Each is designed to optimize performance in specific conditions, such as steel and cast iron machining.

Main Features of TGplus: The TGplus series includes features like a positive rake angle for smooth cutting, a strong clamping system with a single screw, improved chip evacuation, and a coolant system to enhance tool life. The inserts are double-sided with four cutting edges, offering versatility and durability.

Recommended Cutting Conditions: A guide is provided for selecting appropriate grades and cutting conditions based on material hardness (Brinell scale) and type, including unalloyed steel, low-alloyed steel, high-alloyed steel, and various cast irons.

Grades Selection Guide: This guide helps in choosing the right insert grade based on wear resistance and toughness for different materials, ensuring optimal performance and longevity.

Spare Parts and Accessories: Information on spare parts, including insert screws and keys, is provided, along with torque values for proper installation and maintenance.

Additional Notes: The document advises reducing cutting conditions in cases of potential vibrations, especially when using long shanks or tools with poor clamping rigidity.

Specifications: Detailed specifications for various milling cutters and inserts are provided, including dimensions, material compatibility, and recommended cutting conditions. Key parameters such as diameter, length, and torque values are specified for different cutter models.

Procedures: Instructions for selecting and using inserts are provided, including guidelines for chip-breaker applications and cutting conditions. The importance of matching insert geometry and grade to the material being machined is emphasized.

Standards and Recommendations: Recommended cutting conditions are outlined for different materials, categorized by ISO PSM material types and Brinell hardness. The document advises on feed rates, cutting speeds, and depth of cut to optimize performance and surface finish.

Data and Analysis: Tables and charts present data on wear resistance and toughness for various grades, as well as machining time comparisons between proprietary and competitor products. Productivity improvements with specific grades and cutting conditions are highlighted.

Key Insights: The document stresses the importance of selecting the correct insert and cutter combination for specific materials to enhance machining efficiency. It provides a comprehensive guide for optimizing milling operations, including recommendations for difficult conditions and potential limitations such as machine power and rigidity. The use of wiper inserts is recommended for improved surface finish, with specific guidelines on feed per revolution and parallel land width.

Conclusion: This technical document serves as a detailed guide for selecting and using milling cutters and inserts, providing essential information to optimize machining processes and improve productivity.

Catalog excerpts

TGPlus 90090|90190|90390 - LNXT09-13-15-1

High performance on tangential shoulder milling NEW tgplus Facing Facing Shouldering Shouldering Facing Plunging Plunging Slotting Slotting Shouldering Plunging Copying Copying Slotting Side milling Side milling Helical Copying Helical Interpolation Interpolation Ramp down Ramp Helical down Interpolation Slanted Shoulder Slanted Side milling Shoulder & Chamfer & Chamfer 90090 | 90190 | 90390 Ramp Profiling down Profiling Plunging & Slanted Shoulder & Plunging & Plunging & Chamfer Recessing Recessing INSERT SIZE INSERT INSERT SIZE SIZE INSERT INSERT SIZE SIZE INSERT SIZE INSERT SIZE LNXT LNXT LNXT 0904... 1306... 1306... INSERT SIZE LNXT LNXT LNXT 1306... 1506... 1506... INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE INSERT SIZE INSERTS INSERT SIZE INSERTS INSERT SIZE INSERTS

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TGPlus 90090|90190|90390 - LNXT09-13-15-2

Coolant system TGpluS 90090 | 90190 | 90390 Single screw Lead angle main features Relief angle INSERT SIZE INSERT SIZE Double-sided insert 4 cutting edges Positive Rake Angle Improved insert seat for LNXT inserts Lead angle Coolant system Quebra aparas | Rompevirutas Chip Breaker Features | Características | Características Single screw Geometry MP - General machining Chip-breaker with a reinforced chamfer for general applications on steel and cast iron. NEW TGpluS 90190 Positive Rake Angle Insert Width - For a smooth cutting; - For low cutting forces; - High thickness allows a stronger insert;...

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TGPlus 90090|90190|90390 - LNXT09-13-15-3

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TGPlus 90090|90190|90390 - LNXT09-13-15-4

Proprietary milling line Shouldering Facing LNXI 0904... | Inserts | Pastilhas | Plaquitas GRADES SELECTION GUIDE | Guia para seleccao de graus | Tabla para seleccion de calidades ^SohQSo^Soogoo rrjo LNXT-MP Dimensions Dimensoes Dimensiones (mm) OCDOO»—' l I '—T u ' '—' '—' u I "I '—' - Wear Resistance Good Conditions Average Conditions Difficult Conditions y First choice | Primeira opcao | 1a opcion ^ Stock item | Produto de stock | Itens de stock (^) Avaliable under request | Disponivel sobre consulta Disponible bajo consulta Insert order code = (1) Geometry Code + (2) Grade Code...

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TGPlus 90090|90190|90390 - LNXT09-13-15-5

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TGPlus 90090|90190|90390 - LNXT09-13-15-6

SPARE PARTS | Complementos | Repuestos RECOMMENDED CUTTING CONDITIONS | Condicoes de corte recomendadas | Condiciones de corte recomendables Cu 0 (Note 1) Cutting conditions ae/Dc=70%. (Note 2) It's possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases: - When using long shank; - When using long tool overhang with arbor type; - When application has poor clamping rigidity or when using a low rigidity machine. GRaDES sELEcTIoN guide | Guia para seleccao de graus | Tabla para selection de calidades Unalloyed Steel Low-Alloyed...

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TGPlus 90090|90190|90390 - LNXT09-13-15-7

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TGPlus 90090|90190|90390 - LNXT09-13-15-8

RECOMMENDED CUTTING CONDITIONS | Condicoes de corte recomendadas | Condiciones de corte recomendables WIPER INSERTS ISO (Note 1) Cutting conditions ae/Dc=70%. (Note 2) It's possible to occur vibrations in certain cases. Please reduce depth of cut and / or reduce cutting conditions in following cases: - When using long shank; - When using long tool overhang with arbor type; - When application has poor clamping rigidity or when using a low rigidity machine. Rec. Cutting Conditions - Fw at least 40% larger than fn (fn-f2xZ); - Axial deepth of cut is 0,5 - 0,8mm. Example: - The width of the parallel...

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TGPlus 90090|90190|90390 - LNXT09-13-15-9

90090 nsi report Milling cutter Milling cutter Competitor Equivalent product Insert Competitor Equivalent product Grade Competitor Equivalent product Machining time COMPETITOR Cutting speed: Vc (m/min) Feed per tooth: fz (mm/t) Depth of cut: ap (mm) UNlAO EUROPEIA Fundo Europeu de Desenvolvimento Regional Palbit, S.A. - P.O.Box 4 - Palhal - 3854-908 - Branca ALB - Portugal [email protected] - www.palbit.pt fc^pcer^ upcerT

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TGPlus 90090|90190|90390 - LNXT09-13-15

TGPlus 90090|90190|90390 - LNXT09-13-15

Catalog excerpts

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