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milling

Product catalog summary

Milling Tools Overview
This document provides a comprehensive overview of milling tools, detailing their selection, codification, and various operations such as face milling, high-feed milling, shoulder milling, profile milling, and hard milling. It also covers center and chamfer tools, spare parts, solid carbide end mills, and technical data.

Milling Tool Selection
The selection process involves defining the operation type (e.g., face milling, high-feed milling), material type (e.g., steel, stainless steel), and choosing the appropriate milling cutter and insert. Emphasis is placed on selecting the right cutter pitch and mounting type for optimal performance.

Insert Selection
Inserts are categorized by geometry (light, medium, heavy) and grade for productivity. Guidance is provided on selecting the appropriate insert based on the operation and material.

Technical Specifications
Technical data includes dimensions, coupling types, and recommended cutting conditions for various materials. Detailed specifications for different milling cutters and inserts, including their dimensions and suitable operations, are provided.

Recommended Cutting Conditions
Cutting conditions are specified for different materials, with recommendations on cutting speeds and feeds. Potential issues such as vibrations are noted, with guidelines for optimizing cutting parameters.

Material Selection
A section on workpiece materials details the selection of materials based on their properties and applications, classifying materials such as steel, stainless steel, cast iron, and heat-resistant super alloys.

Spare Parts and Accessories
Information on spare parts, including insert screws, keys, and torque values, is provided to ensure proper maintenance and operation of milling tools.

Conclusion
This document serves as a detailed guide for selecting and using milling tools effectively, focusing on optimizing performance and productivity through proper tool and material selection.

Specifications and Standards
The document outlines the use of different chip-breakers for various materials, categorized under ISO PSM Material HB. It specifies preferred chip-breakers for unalloyed, low-alloyed, and high-alloyed steels, as well as different types of stainless steel and cast iron. References to ISO 6462 and DIN 1835 standards for arbor mounting and coupling types are included.

Procedures and Recommendations
Recommendations are provided for reducing depth of cut and cutting conditions when using long shanks, long tool overhangs, or in applications with poor clamping rigidity. The document advises on using PH5 tools wet or dry, while PH7 tools should only be used with air through.

Key Data from Tables
Tables provide detailed information on chip-breaker applications for different materials, coupling types, and insert descriptions. They list the main operations and features of various milling cutters, highlighting their suitability for specific materials and operations.

Critical Information
The document stresses the importance of adjusting cutting conditions to prevent vibrations and ensure optimal performance. It highlights the economic benefits of using double-sided inserts and the availability of various insert geometries for different applications.

Technical Data Overview
Detailed technical specifications for the LINEPRO 20290 and TGPLUS 90190 milling lines are provided, including order codes, dimensions, and recommended cutting conditions. The document includes a chip-breaker selection guide and grades selection guide, detailing appropriate inserts for various materials.

Applications and Best Practices
The milling tools are suitable for various operations such as facing, plunging, shouldering, slotting, and helical interpolation. Best practices include using specified parts and inserts, following the correct order for tightening clamp screws, and ensuring tools are balanced according to ISO standards.

Catalog excerpts

Open the catalog to page 1

milling tool selection milling tools overview HIFEED MILLING CUTTERS Proprietary milling line Proprietary milling line Proprietary milling line Main Operation Facing Slotting Facing Shoulder Shouldering down Copying Plunging & Shoulder Facing Profiling downCopyingPlunging Facing SideShoulder Profiling FacingCopying Facing Ramp down Plunging Plunging &Side milling Shouldering Copying Plunging Facing Ramp Ramp Ramp Helical Ramp Profiling down Ramp Ramp Ramp down Ramp down Profiling down Profiling Slanted Side milling Shoulder Slanted Shoulder Slanted Slanted Side milling Slanted Slotting Slanted...

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COUPLING TYPES | Tipo de acoplamento | Tipo de acoplamiento milLLIING OPERATIONS | Operacoes de fresagem | Operaciones de fresado Slotting % Slanted Shoulder & Chamfer TT AT Fiamp down Plmging & INSERTS CODIFICATION FOR miLLING HOLDERS Codificacao de pastilhas para fresas | Codificacion de insertos para herramientas de fresado ISO ARbOR mOUNTiNG TYPES | Estilos de montagem ISO tipo arvore | Estilos de montaje ISO tipo husillo NOTE: For each type of arbor mounting (see previous table of coupling type on simbols A, B, C, D), we can have a different arbor types (see images above).

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milling tools overview Guia de ferramentas | Guía de herramientas FACE MILLING CUTTERS Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Main Operation Plunging Facing Copying Slotting Shouldering Side milling Ramp down Plunging Plunging &Side milling Slanted Side milling Shoulder Slanted Shoulder Slotting Slotting Plunging Facing Helical Helical Shouldering Copying Copying & Chamfer & Chamfer Recessing Interpolation Interpolation Profiling down Ramp Ramp Plunging Facing Slanted Shoulder Ramp Plunging Facing Plunging & Shoulder Plunging & Shouldering...

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milling tools overview Guia de ferramentas | Guía de herramientas HIFEED MILLING CUTTERS Proprietary milling line Proprietary milling line Proprietary milling line Profiling down Ramp Ramp Ramp down Plunging Plun Ramp down Slanted SideSlanted Shouldering Profiling Plunging FacingPlunging & Shouldering Profiling down Plunging & Shoulder millingProfiling down Copying PlungingSlantedSide millingProfiling Shoulder Slanted Shoulder Slanted Slanted Shoulder Shoulder S Slotting Ramp Slotting Profiling downRamp Plunging FacingPlunging & Shouldering Profiling Plunging Facing Slotting Slotting Plunging...

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Guia de ferramentas | Guía de herramientas Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Ramp down Plunging Plunging &Side milling Slanted Side milling Shoulder Slanted Shoulder Slotting Slotting Plunging Facing Helical Helical Shouldering Copying Copying & Chamfer & Chamfer Recessing Interpolation Interpolation Slotting Shouldering Side milling Cylindrical shank Threaded coupling Arbor mounting Weldon shank Threaded coupling Arbor mounting Weldon shank Arbor mounting...

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Guia de ferramentas | Guía de herramientas Proprietary milling line Proprietary milling line Proprietary milling line Arbor mounting Ramp down Plunging Plunging &Sid Slanted Side milling Shoulder Slanted Sh Slotting Slotting Slotting S Profiling down Ramp Ramp Plunging FacingPlunging &Shoulder Ramp Plunging Facing SlantedSide milling Slanted Shouldering Profilingdown Helical Helical Shouldering Profiling down Shouldering Copying Copying Copying Plunging & Shouldering Profiling Plunging Facing Side milling Helical Helical Copying FacingPlunging & Shoulder & Chamfer & Cham Recessing & Chamfer &...

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milling tools overview Guia de ferramentas | Guía de herramientas Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Profiling down Ramp Helical Copying Interpolation Slanted Shoulder Plunging &Side milling & Chamfer Recessing Profiling down Ramp Helical Interpolation Profiling down Ramp Slanted Plunging & Shoulder & Chamfer Recessing Plunging & Recessing Threaded coupling Arbor mounting Cylindrical shank Facing Slotting Shouldering Copying Facing...

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milling tools overview Guia de ferramentas | Guía de herramientas Main Operation Profiling down Ramp Ramp Plunging FacingPlunging & Shoulder Ramp Plunging FacingPlunging milling Ramp down Plunging Plunging &Side milling Slanted Shoulder Slanted Shouldering Profiling down Slanted Side milling Shoulder Slanted Shoulder Slotting Slotting Slotting Slotting Helical Helical Helical Helical Shouldering Profiling down Shouldering Copying FacingPlunging &Side milling Copying Copying Copying Side & Shouldering Profiling Plunging Facing & Chamfer & Chamfer & Chamfer & Chamfer Recessing Recessing Recessing...

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new milling programs overview milling tools overview Guia de ferramentas | Guía de herramientas Vista genérica dos novos programas | Vista general de los nuevos programas Shouldering Shouldering High performance, cutting with PCD inserts! Plunging Plunging Side milling Helical Interpolation Ramp down Slanted Shoulder & Chamfer Plunging & Recessing - Available with full lenght tipping Hifeed milling - Long consistent tool life Arbor mounting Facing Helical Interpolation Side milling Slanted Shoulder Shouldering & Chamfer With this program is possible to use two different insert solutions in the...

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milling

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Catalog excerpts

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