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IMPERIAL General Catalogue

IMPERIAL General Catalogue

Product catalog summary

Milling Tools Overview
This section provides a comprehensive guide on selecting and using milling tools, covering tool selection, codification, coupling types, and various milling operations such as face milling, highfeed milling, shoulder milling, profile milling, and hard milling.

Tool Selection Process
The process involves defining the operation type, identifying the material type according to ISO standards, selecting the milling cutter based on pitch and mounting type, choosing the insert geometry and grade, and defining starting cutting parameters.

Face Milling Cutters
Programs like PLUS SN45-12 and PLUS SN88-12 are detailed, focusing on their operations, insert types, and features for efficiency and surface finishing.

Milling Grades
Different grades for materials such as steel, stainless steel, cast iron, aluminum, and heat-resistant alloys are outlined, categorized by wear resistance and toughness.

Chip-Breaker Selection Guide
This guide assists in selecting the appropriate chip-breaker for different materials and operations.

Technical Data
Specifications for milling tools include dimensions, coupling types, and cooling systems, with recommended cutting conditions for various materials.

Milling Inserts Overview
The document details milling inserts, focusing on features like high positive rake angle, special grade PHM740, and applications in various milling operations.

Material and Coating
Various coating materials such as TiCN, Al2O3, and diamond coatings are outlined for their properties like hardness and wear resistance.

Grade Codification
The codification system for different grades of milling inserts is explained, with associations to specific materials and applications.

Technical Data and Recommendations
Technical data on insert dimensions and geometry is provided, along with recommendations for using specific grades and coatings for different milling conditions.

Cutting Conditions and Procedures
Cutting conditions for different materials are outlined, with recommendations for adjusting conditions based on machine rigidity and tool engagement.

Spare Parts and Specifications
Specifications for various cutter models, including dimensions, insert types, and torque values for screws, are provided.

Programming Data
Programming data for inserts is detailed, crucial for setting up correct machining parameters.

Recommended Cutting Conditions
Recommended conditions for various materials under ISO PSM standards are outlined, including wear resistance, toughness, and feed rates.

Grades Selection Guide
A guide for selecting appropriate grades based on material hardness is provided.

Ramping and Helical Interpolation
Details on ramping and helical interpolation are included, specifying critical parameters for different cutter diameters.

Chip-Breaker Selection Guide
This section advises on the selection of chip-breakers for various materials.

Notes and Recommendations
Notes on reducing depth of cut and cutting conditions in cases of potential vibrations are included.

Technical Specifications for Heat-Resistant Super Alloys
Specifications and guidelines for machining heat-resistant super alloys using specific milling tools and inserts are provided.

Safety and Standards
Safety considerations such as maximum revolutions and balancing quality according to ISO standards are emphasized.

Threading Inserts and Spare Parts
Specifications for threading inserts and spare parts, focusing on American UN and Withworth standards, are detailed.

Technical Specifications
Technical data on threading inserts, including RPM, cutting speed, and workpiece diameter, is provided.

Number of Cutting Passes
Recommended number of cutting passes for various pitches and threads per inch is outlined.

Insert and Holder Specifications
Insert sizes and holder types are specified, with resultant helix angles for different configurations.

Helix Angle Calculation
Formulas and diagrams for calculating the helix angle and choosing the correct anvil are provided.

Conclusion
This document serves as a comprehensive guide for selecting and using milling and threading tools, providing detailed specifications, calculations, and recommendations for various operations.

Catalog excerpts

Complete solutions on cutting tools IMPERIAL General Catalogue

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milling tool selection FACE MILLING CUTTERS PLUS SN45-16 Proprietary milling line Profiling Copying Plunging & Slotting Recessing Plunging Helical Interpolation Shouldering Side milling Profile milling Arbor mounting Arbor mounting Arbor mounting Slanted Shoulder & Chamfer Ramp down Plunging & Recessing Side milling Helical Interpolation Slanted Shoulder & Chamfer Ramp down Profiling Facing Plunging & Recessing Indexable face mills with 8 helical cutting edges For rough to semi-finish with high-efficiency face milling 10 coners available improved insert design for distribution of cutting forces...

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COUPLING TYPES | Tipo de acoplamento | Tipo de acoplamiento MILLING OPERATIONS | Operacoes de fresagem | Operaciones de fresado % tSIolztinjg % SHant«ad Shoulder & Chamfer Rampdown pRPging & INSERTS CODIFICATION FOR MILLING HOLDERS Codificacao de pastilhas para fresas | Codificacion de insertos para herramientas de fresado ISO ARbOR MOUNTING TYPES | Estilos de montagem ISO tipo arvore | Estilos de montaje ISO tipo husillo Arbor type A Arbor type B Arbor type C NOTE: For each type of arbor mounting (see previous table of coupling type on simbols A, B, C, D), we can have a different arbor...

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milling tools overview Guia de ferramentas | Guía de herramientas FACE MILLING CUTTERS Proprietary milling line Proprietary milling line Proprietary milling line Main Operation Slotting Shouldering Side milling Plunging Helical Interpolation Slanted Shoulder Slotting & Chamfer Ramp down Copying Plunging &Side milling Recessing Helical Facing Interpolation Slanted Shoulder Shouldering & Chamfer Ramp down Plunging Profiling Copying Plunging & Slotting Recessing Shouldering Side milling Plunging Helical Interpolation Arbor mounting Arbor mounting Side milling Helical Interpolation Slanted Shoulder...

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milling tools overview Proprietary milling line Proprietary milling line Proprietary milling line Technical Data Main Operation Ramp Plunging down Side milling Facing Slotting Helical Plunging & Recessing Interpolation Profiling Slanted Shoulder Shouldering Copying & Chamfer Ramp down Plunging Side milling Facing Slotting Plunging & Helical Recessing Interpolation Profiling Slanted Shoulder Shouldering Copying & Chamfer Ramp down Facing milling Plunging Side Facing Slanted Shoulder Slotting Plunging Copying Helical & Chamfer Interpolation Helical Slanted Shoulder & Shouldering Shouldering Copying...

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Guia de ferramentas | Guía de herramientas SHOULDER MILLING CUTTERS NEW PLUS AN90-10 Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Proprietary milling line Plunging Facing Plunging Facing Copying Slotting Shouldering Ramp down Plunging Plunging &Side milling Slanted Side milling Shoulder Slanted Shoulder Slotting Slotting Plunging Facing Helical Helical Shouldering Copying Copying & Chamfer & Chamfer Recessing Interpolation Interpolation Slotting Shouldering Side milling Facing Side milling Facing Profiling Ramp Ramp...

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milling tools overview Proprietary milling line Proprietary milling line Spare parts Plunging Helical Interpolation Shouldering Side milling Plunging &Side milling Recessing Helical Facing Interpolation Slanted Shoulder Shouldering & Chamfer Plunging Ramp down Slotting Plunging & Recessing Profiling Copying Shouldering Side milling Slanted Shoulder Slotting & Chamfer Weldon shank Plunging Helical Interpolation Ramp down Copying Slanted Shoulder Slotting & Chamfer Arbor mounting Weldon shank Arbor mounting Cylindrical shank Other Operations SlottingmillingHelical Side Interpolation Facing Plunging...

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milling tools overview Guia de ferramentas | Guía de herramientas PROFILE MILLING CUTTERS Proprietary milling line Proprietary milling line Proprietary milling line Spare parts Profiling down Ramp Helical Interpolation Slanted Shoulder Plunging &Side milling & Chamfer Recessing Slanted Plunging & Shoulder & Chamfer Recessing Profiling down Ramp Plunging & Recessing Arbor mounting Weldon shank Threaded coupling Other Operations Facing Plunging Slotting Shouldering Arbor mounting Facing Plunging ShoulderingSlotting Facing Plunging Copying Side milling Slotting Shouldering Copying Helical Interpolation...

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Vista genérica dos novos programas | Vista general de los nuevos programas Facing Plunging Shouldering Slotting Facing Slotting Plunging Shouldering Side milling profile milling; - Unique anti-rotation feature for excellent stability with higher feed rates and cutting forces. User-friendly insert rotation. see more on page A-136. hardmill xn90-12 Facing Slotting Plunging & Plunging Recessing Slotting Shouldering Copying Profiling Plunging Copying Facing Side milling Slotting Helical Shouldering Side milling Interpolation Slanted Shoulder Plunging Helical Copying & Chamfer Interpolation Ramp down...

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phm - new milling grade | PHM - Novo grau de fresagem | PHM - Nuevo calidad de fresado grades codification system A Sistema de codificação de graus | Codificación de calidad A new step on coating inovation! New mt cvd coated carbide grade. named PHM. - CVD high-performance coating with maximum hardness and extremely smooth surface 6 - Hardened Materials 7 - Wearparts 7 - TiAIN - PVD 8 - TiN - PVD Machining conditions Good Conditions Due to its high hardness, considerable resistance, it is well suited to be used as Difficult Conditions High-strength alumina coating. The top surface is smooth and...

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milling inserts overview Visão genérica de pastilhas para fresagem | Visión general de plaquitas para fresado FACE MILLING INSERTS Proprietary milling insert Proprietary milling insert MILLING Material Page Proprietary milling insert Proprietary milling insert Proprietary milling insert Proprietary milling insert Material Page Proprietary milling insert Center & Chamfer Hardmill Center & Chamfer Proprietary milling insert Material Page Proprietary milling insert Proprietary milling insert Proprietary milling insert PROFILE MILLING INSERTS Reference Material Page Proprietary milling insert Proprietary...

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IMPERIAL General Catalogue

IMPERIAL General Catalogue

Catalog excerpts

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