*mydirectindustry

Catalogs
Palbit
Grooving & Parting off

Grooving & Parting off

Product catalog summary

Overview: This document provides comprehensive technical specifications and guidelines for grooving and parting off tools used in Swiss Automatic Lathes (SAL) and Grooving Plus (GP) systems. It covers inserts, blades, and toolholders, focusing on their coding, dimensions, and cutting conditions.

Sections:

Inserts Code Key: Describes the coding system for inserts, detailing parameters like product line, cutting width, seat size, cutting radius, relief angle, insert type, number of cutting edges, and cutting geometry.
Tools Program: Outlines the specifications and applications for various tool types used in grooving operations.
Technical Data: Provides dimensions, cutting conditions, and grade codes for SAL systems, focusing on different insert types.
Cutting Conditions: Lists cutting conditions for materials (P, M, K, N, S) and corresponding grade codes for CVD-MT and PVD coatings.
Toolholders & Blades Code Key: Explains the coding system for toolholders and blades, including dimensions, seat size, and clamping systems.
Product Line Specifications: Details specifications for the Grooving Plus product line, including cutting width, seat size, and cutting geometry.

Key Data:

Cutting Widths: Range from 2.00mm to 6.00mm.
Seat Sizes: Range from 1.60mm to 6.60mm.
Cutting Radii: Range from 0.20mm to 6.00mm.
Cutting Geometries: Include Medium Cut Off (MC), Medium Grooving (MG), Medium Multi Function (MM), Medium Profiling (MP), and Non-Ferrous Profiling (NP).

Recommendations: The document suggests specific grades and geometries based on material and desired cutting conditions, highlighting new grades as stock levels change.

Specifications:

Inserts: Lists types like GCMX-N, GCMX-R, SANCAR-N, SANCAR-R, with dimensions, cutting conditions, and grade codes.
Cutting Conditions: Inserts are categorized under grade codes (L7, N2, L6) with specific cutting conditions.
Order Codes: Combines geometry and grade codes for inserts.

Procedures:

Tool Selection: Provides notes for selecting appropriate toolholders, with references for further details.

Standards and Recommendations:

Stock Availability: Items are marked as available on request or as first choice options.
Toolholder Dimensions: Provides detailed dimensions in metric and inch measurements.

Key Data from Tables:

Insert Dimensions: Lists dimensions like width, height, and depth for various inserts.
Cutting Parameters: Specifies minimum and maximum cutting parameters for each insert type.

Critical Information:

Insert Order Code: Essential for identifying and ordering the correct insert type.
Toolholder Selection: Emphasizes proper selection for optimal performance.

Specifications and Recommendations:
1. Grooving and Parting Off: Provides detailed specifications and recommends using 7° front angled inserts with a 30% feed rate reduction for optimal performance.
2. Insert Grades: Recommends grades like PH7920, PH7910, and PH7135 with specific cutting conditions and delivery times.

Cutting Conditions and Parameters:
1. Radial Feed and Insert Width: Tables provide recommended radial feed rates and insert widths, emphasizing starting values for feed rates.
2. Machining Field: Outlines machining fields for threading profiles (55° and 60°) and materials, with specific cutting speed ranges.

Material and Grade Specifications:
1. ISO Material Grades: Details on uncoated and coated carbide grades, including wear resistance and toughness for various materials.
2. Coating Types: Describes CVD and PVD coatings, highlighting their suitability for different conditions.

Feed Recommendations and Geometry Descriptions:
1. Grooving and Parting Off: Recommends insert types for specific operations, emphasizing chip control and surface finish.
2. Material-Specific Recommendations: Provides recommendations for materials like aluminum, focusing on chip flow and surface finishing.

Additional Information:
1. Spare Parts and Accessories: Provides order codes and references for screws, wrenches, and other spare parts.
2. Technical Data: Includes technical data on cutting parameters and feed recommendations, with references for detailed cutting speed recommendations.

Catalog excerpts

Open the catalog to page 1

Open the catalog to page 2

INSERTS | Pastilhas | Plaquitas INSERTS | Pastilhas | Plaquitas Proprietary grooving line Proprietary grooving line GPL ,02 MC | Medium Cut Off Cutting Conditions ISO/ANSI Reference ISO/ANSI Reference In some postions new grade PH7920, will be available when PH7325 stock ends. (^) First choice | Primeira opcao | la opcion Stock item | Produto de stock | Itens de stock (3 Available under request | Disponivel sobre consulta | Disponible bajo consulta 1 - When using inserts with 1 Cutting edge, the "a” measure is given by the Toolholder | 2 - Correspond to a Specific Holder Insert Order Code...

Open the catalog to page 3

IINSEPlS | Pastilhas | Plaquitas TOOLHOLDEPS & BLADES CODE KEY | Chave de codificacao para laminas | Llave de codificacion de lamas Proprietary grooving line GPLo©2 MP | Medium Profiling For Blades GP For Internal grooving GP R C 12 3 (2) Grade code Cutting Conditions Geometry code ISO/ANSI Reference (^) First choice | Primeira opcao | 1a opcion (^) Stock item | Produto de stock | Itens de stock (3 Available under request | Disponivel sobre consulta | Disponible bajo consulta In some postions new grade PH7920, will be available when PH6325 stock ends. R - Right N - Neutral 2 - Correspond...

Open the catalog to page 4

GrOOVWG TOOLS | Ferramentas | Herramientas Proprietary grooving line Proprietary grooving line GPNC GPRC Stock item | Produto de stock | Itens de stock (^) Available under request | Disponivel sobre consulta | Disponible bajo consulta Note: For inserts with 2 cutting edges, the ar is defined by the insert Note: Wrench must be ordered separately Stock item | Produto de stock | Itens de stock (3 Available under request | Disponivel sobre consulta | Disponible bajo consulta Note: For inserts with 2 cutting edges, the ar is defined by the insert

Open the catalog to page 5

INSERTS CODE KEY | Chave de codificacao para pastilhas | Llave de codification para plaquitas Proprietary grooving line For GCMX Inserts For SANCAR Inserts (^) Stock item | Produto de stock | Itens de stock (^) Available under request | Disponivel sobre consulta | Disponible bajo consulta Note: For inserts with 2 cutting edges, the ar is defined by the insert ER - External Right | IR - Internal Right 3 - Cutting Edge Type 4 - Cutting Edge Length

Open the catalog to page 6

Open the catalog to page 7

Open the catalog to page 8

Open the catalog to page 9

Open the catalog to page 10

Open the catalog to page 11

- Swiss Automatic Lathes | Maquinação de precisão | Herramientas para tornos automáticos main aplications - Características principais | Características principales INSERTS SAL Swiss Automatic Lathes complete brochure Technical Data Technical Data SAL Swiss Automatic Lathes

Open the catalog to page 12

SAL - Swiss Automatic Lathes | Maquinacao de precisao | Herramientas para tornos automaticos SAL - Swiss Automatic Lathes | Maquinacao de precisao | Herramientas para tornos automaticos INSERTS COOE KEY - Chave de codificacao para pastilhas | Llave de codificacion de plaquitas OLOERS COOE KEY - Chave de codificacao para suportes | Llave de codificacion de herramienta Grooving Inserts Threading Inserts Turning Inserts SAL - Swiss Automatic Lathes Line 2 - Maximum depth of cut (Turning and Grooving inserts) 25 - 2,5mm | 60 - 6,0mm For convencional Toolholders (Metric) For Convencional Toolholders...

Open the catalog to page 13

Grooving & Parting off

Grooving & Parting off

Catalog excerpts

All Palbit catalogs and technical brochures