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THE POWER OF QUALITY

THE POWER OF QUALITY
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THE POWER OF QUALITY

Product catalog summary
Introduction
Özkayalı Makina, founded in 1994 in Konya, specializes in precision machinery and workholding tools. The company prioritizes quality and standards, using advanced technology to enhance production speed and product variety. It exports to 26 countries, focusing on customer satisfaction with a skilled workforce.
Power Chucks and Vices
Özkayalı's power chucks and vices are made from high alloy special steel, undergoing rigorous quality controls and heat treatment for durability. The surfaces are precisely ground for high quality, ensuring sensitivity and longevity.
Vision
Özkayalı aims to be a globally preferred brand by maintaining quality and competitiveness in the domestic market and expanding internationally in the workholding tools sector.
Live Center and Other Products
Products are made from high-quality special steels, adhering to DIN standards and ISO 9001:2008 certification. They are manufactured with precision and undergo thorough quality controls, using long-life, high-quality bearings.
Technical Specifications and Features
The catalogue provides detailed specifications for power chucks, including jaw stroke, maximum speed, drawbar pull, gripping force, and weight. Features include special alloy steel construction, lubrication ducts, and hardened surfaces for durability and accuracy.
Package Contents
Each product package includes chucks, mounting bolts, soft and hard jaws, T-nuts, and installation keys.
Technical Dimensions
Technical dimensions for power chucks range from 6'' to 15'', including serration, diameter, and other critical measurements for fitting and operation.
Soft and Hard Jaws
Various types of jaws are available, designed to accommodate different chuck diameters and serration forms, allowing customization based on workpiece requirements.
Pneumatic Cylinder for Power Chucks
Order codes and dimensions for pneumatic cylinders used with power chucks, including claw stroke and clamping force, are provided.
Flange for Power Chucks
Dimensions and order codes for flanges used with power chucks are detailed, essential for proper mounting and operation.
Precision Machinery Vices and Spare Parts
  • Order Codes and Dimensions: Lists various order codes for precision machinery vices and their dimensions, crucial for selecting the appropriate vice for specific tasks.
  • Features of Multiple Serial Vices: Designed for machining centers and milling machines, allowing multiple workpieces to be processed simultaneously. Made from special alloy steel for durability with precision-ground surfaces for accuracy.
  • Spare Parts and Accessories: Order codes for spare parts, including dimensions and weight, ensuring compatibility with existing machinery setups.
Precision Live Centers
  • Features: Designed for CNC lathes, offering high precision with a 0.005 backlash tolerance. Made from wear-resistant steel with a triple bearing system for a cleaner turning surface.
  • Models and Specifications: Various models listed with dimensions, weight, and load capacities for different machining requirements.
Precision CNC Nut Live Center
  • Features: Includes a dismantling nut for easy removal, suitable for turning various workpieces, maintaining precision over time.
  • Models and Specifications: Detailed specifications for different models, including dimensions and load capacities.
Precision Convertible Edge CNC Live Center
  • Features: Designed for CNC lathes with interchangeable tips for versatility in machining different workpiece forms. Made from hardened steel with a triple bearing system for durability and precision.
  • Models and Specifications: Lists various models with dimensions and weight, ensuring users can select the appropriate tool for their needs.
Specifications:
Details various models of CNC live centers, including features like wear-resistant materials, precision bearings, and specific load capacities. Available in different Morse conic sizes with varying dimensions and weights.
Procedures:
Live centers are designed for easy installation and removal, with features like detachable tips and dismantling nuts. Regular lubrication is facilitated by a lubrication cover to maintain precision over time.
Standards:
Live centers adhere to DIN 228 standards with a maximum center runout of 0.005, ensuring high precision.
Recommendations:
Use the appropriate model based on required load capacity and speed. Ensure regular maintenance and lubrication to extend the life of the live centers.
Key Data from Tables:
Load capacities vary by model, with radial loads ranging from 360 kg to 1700 kg and axial loads from 210 daN to 1200 daN. Dimensions and weights are specified for each model.
Critical Information:
Choice of live center should be based on specific application requirements, including load capacity and speed. Materials used in construction are crucial for durability and performance under high loads and speeds. Proper maintenance is essential for maintaining precision and extending lifespan.
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Catalog excerpts

THE POWER OF QUALITY-1

GENEL KATALOG GENERAL CATALOGUE

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THE POWER OF QUALITY-2

WHO WE ARE ÖZKAYALI MAKİNA 1994 yılında makine ve ekipmanları üzerine Konya’da üretime başlamıştır. Üretime başlarken kalite ve standart’ı kendisine ilke edinen ÖZKAYALI tüm üretim süreci boyunca ürünlerin gerekli kalite ve kontrolleri yaparak siz değerli kullanıcılarına sunmaktadır. Teknolojiyi yakından takip eden ÖZKAYALI, üretim sürecinde son teknoloji makinalarını kullanmakta ve her geçen gün teknolojik olarak yapmış olduğu yatırımlar ile makine parkurunu genişleterek,Üretim sürecini hızlandırmakta ve ürün çeşidi artırmaktadır. Siz değerli müşterilerimizin tescillediği kalitemizi ‘’ Kalitenin...

 Open the catalog to page 2
THE POWER OF QUALITY-3

OZKAYALI MACHINERY started production on precision machinery tools and workholding tools in 1994. OZKAYALI, which adopts the principle of quality and standard at the beginning of production, provides the quality and control of the products in the whole production process and offers them to our valuable users. OZKAYALI, which follows the technology closely, uses the latest technology in its production process, grows day by day with its technological investments, accelerates the production process and increases its product diversity. OZKAYALI, proving its quality in the domestic market, proving...

 Open the catalog to page 3
THE POWER OF QUALITY-4

POWER CHUCKS AND VICES HİDROLİK AYNALAR VE MENGENELER Hidrolik aynalarımız ve Mengenelerimiz yüksek alaşımlı özel çelikten üretilmektedir. Fabrikamıza gelen hammaddenin gerekli bileşen kontrolleri yapılır ve üretime alınır. Üretim aşamasında herbir detayı yüksek bir titizlikte ve kontrollü bir şekilde üretilir. Üretim aşamasında tüm gerekli kalite kontrolleri ve ölçü toleranslarına dikkat edilerek üretilen hidrolik aynalar ve mengenlerin tüm gövdeleri aşınmaya ve darbeye karşı Isıl işlem ile dirençli hale getirilmektedir. Isıl işlem sonrası tüm çalışan yüzeyleri hassas bir şekilde taşlanarak,...

 Open the catalog to page 4
THE POWER OF QUALITY-7

Our Vision To become the preferred brand of the world by maintaining our quality and competitiveness in the domestic market adopting a wide product range and quality and standard production as a principle and carrying our leadership in the domestic market to the international market in the workholding tools sector. Hassas Makina Takımları ve iş bağlama sistemleri sektöründe, İç pazardaki kalite ve rekabet gücümüzü koruyarak,geniş ürün yelpazesi ve kalite ve standart üretimi ilke edinerek,iç pazardaki liderliğimizi ulaslararası pazarada taşıyarak dünyanın tercih edilen markası

 Open the catalog to page 7
THE POWER OF QUALITY-8

LIVE CENTER AND OTHER PRODUCTS DÖNER PUNTALAR VE DİĞER ÜRÜNLER Tüm Döner punta ve üretimimizde bulunan diğer ürünlerimiz yüksek kaliteli özel çeliklerden üretilmektedir. ürünlerin tüm yüzeyleri hassas bir şekilde taşlanmaktadır. Ürünlerimizin tümü DIN standartlarına uygun olarak üretilmekte ve ISO 9001:2008 Kalite belgesine sahiptir. Tüm ürünlerimiz yüksek bir titizlikle ve işçilikle kendi fabrikamızda üretilmekte ve tüm kalite kontrolleri yapılmaktadır. Döner puntalarımızda Uzun ömürlü ve yüksek kaliteli rulmanlar kullanılmaktadır. Uç salgı değerleri 0.01 değerindedir. LIVE CENTER AND OTHER...

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THE POWER OF QUALITY-10

İÇİNDEKİLER / INDEX HİDROLİK AYNA GRUBU POWER CHUCKS GROUP Sayfa / Page MENGENE GRUBU GRUBU Sayfa / Page VICE GROUP YUMUŞAK ve SERT AYAKLAR GRUBU SOFT JAWS and HARD JAWS GROUP HASSAS CNC ve NORMAL DÖNER PUNTALARI GRUBU PRECISION CNC and NORMAL LIVE CENTERS Sayfa / Page Sayfa / Page

 Open the catalog to page 10
THE POWER OF QUALITY-11

T-SOMUNLAR ve YUMUŞAK AYAK TORNALAMA APARATI GRUBU T-NUTS and SOFT JAW TURNING APPARATUS DEĞİŞİR UÇLU TIRNAKLI PUNTALAR FACE DRIVERS Sayfa / Page Sayfa / Page ZERO POINT TABLA GRUBU ZERO POINT GROUP REDÜKSİYON KOVANLARI CNC REDUCTION HIVES Sayfa / Page Sayfa / Page

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THE POWER OF QUALITY-12

Hg - r cso a d i hp e i i n n l n -i e p w r o glf o e c u k ca p y u h c s lm o r w r pe e wt o k i c s ih hg ca pn f r e i h lm i g o c , al wn y u t p r lo i g o o e f r sf mc i i g o m a e a hnn . Yüksek hassasiyetli ve uzun ömürlü hidrolik aynalar, işparçalarınızı yüksek sıkma kuvveti ile kenetleyerek güvenli bir işleme yapmanıza ola

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THE POWER OF QUALITY-13

HİDROLİK AYNA GRUBU POWER CHUCKS GROUP www.ozkayali.com.tr

 Open the catalog to page 13
THE POWER OF QUALITY-14

2 Ayakli Apik Merkez Hidrolik Ayna Standart Model 2 Jaws Open-Center Power Chucks Standard Type * Hidrolik aynanin turn govdesi ozel alagimli gelikten uretilmig ve Aginmaya kargi tum govde direngli hale getirilmigtir. *Ozel olarak tasarlanmig yaglama kanallari sayesinde gresorluklerden basilan yag,aynanin tum surtunmeye maruz yuzeylerine egit miktarda dagilir ve aginmayi minimum seviyeye indirir. *Sertlegtirilmig ve taglanmig galigma yuzeyleri hassasi-yet ve tekrarlabilirligi koruyarak daha uzun omur saglar. * The entire body of the power chuck is made of special alloy steel.The all body is made...

 Open the catalog to page 14
THE POWER OF QUALITY-15

2 Ayakli Apik Merkez Hidrolik Ayna Standart Model 2 Jaws Open-Center Power Chucks Standard Type CHS / Series Teknik Ol^uler / Technical Dimensions

 Open the catalog to page 15
THE POWER OF QUALITY-16

3 Ayakli Apik Merkez Hidrolik Ayna Standart 3 Jaws Open-Center Power Chucks Standard Model Type Devir Sayisi - Sikma Kuweti Speed - Gripping Force Diagram OZELLiKLER * Hidrolik aynanin turn govdesi ozel alagimli gelikten uretilmig ve Aginmaya kargi tum govde direngli hale getirilmigtir. *Ozel olarak tasarlanmig yaglama kanallari sayesinde gresorluklerden basilan yag,aynanin tum surtunmeye maruz yuzeylerine egit miktarda dagilir ve aginmayi minimum seviyeye indirir. *Sertlegtirilmig ve taglanmig galigma yuzeyleri hassasi-yet ve tekrarlabilirligi koruyarak daha uzun omur saglar. FEATURES * The...

 Open the catalog to page 16
THE POWER OF QUALITY-17

3 Ayakli Apik Merkez Hidrolik Ayna Standart Model 3 Jaws Open-Center Power Chucks Standard Type @ Ozkavali CHS / Series Teknik Ol^uler / Technical Dimensions

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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