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WELDING

WELDING
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WELDING

Product catalog summary
Introduction
Oxyturbo is a company specializing in technological solutions for pressure reducers and industrial gas usage in cylinders, with over 40 years of experience. The company is known for its wide range of products and commitment to quality, safety, and innovation.
Technological Innovation and Quality
Oxyturbo leads in technological advancements, focusing on efficiency, safety, reliability, and environmental sustainability. It holds ISO 9001 certification, ensuring product authenticity and traceability.
Customer Partnership and Logistics
Oxyturbo values collaboration, ensuring product availability through integrated logistics and adapting to market demands and raw material challenges.
Product Range
The synergy between R&D and production allows Oxyturbo to offer a comprehensive range of products, employing smart manufacturing techniques like robotic work islands and digital controls.
General Conditions of Sale
  • Transport: Goods are at the customer's risk, with claims for damages required within 5 days of receipt.
  • Deliveries: Delivery terms are indicative, with possible delays not warranting claims.
  • Warranty: 24 months for most products, 36 months for pressure reducers, covering manufacturing defects.
  • Returns and Repairs: Considered outside warranty upon agreement, with costs communicated post-receipt.
  • Ordering Errors: Returns for errors must be reported within 5 days.
Product Specifications
Products are supplied with EAN codes for retail ease. The catalog includes detailed specifications for pressure reducers, decompression panels, and gas distribution systems, highlighting features like inlet/outlet pressures, flow rates, and materials.
Gas Distribution Control Systems
Oxyturbo offers a range of products for gas distribution, including Gas Point systems, manifold systems, and flexible connections, available in various materials and lengths.
Welding Procedures
The document outlines steps for choosing welding procedures, identifying equipment, establishing flow rates, and defining control unit autonomy and productivity.
Decompression Panels
These panels manage gas supply, ensuring continuity and minimizing stress during cylinder replacement, suitable for various gases and pressures.
Safety and Productivity
Oxyturbo emphasizes safety with features like flame-retardant valves and safety devices, enhancing productivity through continuous pressure supply and reduced cylinder storage costs.
Conclusion
Oxyturbo continues to expand its product offerings, focusing on meeting customer demands and enhancing gas distribution systems for industrial applications.
Specifications
  • Pressure reducers are designed for high precision in welding and cutting applications, equipped with safety valves and sintered filters.
  • Gas points are available for different gases with specific outlet connections and pressure ratings.
  • Flow meters are available for precise flow control.
  • Manifold systems allow for multiple cylinders to be connected in parallel.
Procedures
  • Installation involves connecting gas points and manifold systems to the gas distribution circuit using ball valves and flexible connections.
  • Regular maintenance includes checking gaskets and replacing coils every two years.
Standards and Compliance
  • All components comply with EN ISO 2503 standards.
  • Manifold systems and pressure reducers are designed to meet specific gas standards.
Recommendations
  • Use appropriate length coils and regularly inspect gaskets.
  • For laser cutting systems, use Mega HP60 pressure reducers for optimal performance.
Key Features
  • Compact and easy-to-install design suitable for centralized gas distribution.
  • Stainless steel covers with indelible markings for durability.
  • Ergonomic adjustment knobs for smooth pressure regulation.
Applications
  • Suitable for use in automotive, metallurgical, packaging, and chemical industries.
  • Ideal for laboratories and industrial applications requiring precise gas flow control.
Technical Specifications
1. Protective Coating: Micro-perforated black thermoplastic with anti-wandering safety cable and maneuvering handle.
2. Operating Pressure: Up to 400 bar.
3. Operating Temperature: -60°C to +260°C.
4. Available Lengths: 1, 2, and 3 meters.
5. Engravings: Production lot number, year/month of production, and references to inlet and outlet fittings.
Flexible Coils
1. Material: Steel coated polyamide with polyurethane cover.
2. Operating Pressure: Up to 300 bar.
3. Operating Temperature: -15°C to +65°C.
4. Available Lengths: 1, 2, and 3 meters.
5. Engravings: Similar to protective coating.
Coils Spare Parts
1. Various coils available in copper, brass, PTFE, and polyamide.
2. Specific codes and descriptions provided for each type.
Safe Operations and Maintenance
1. Standard: UNI 11627 for periodic maintenance of gas welding and cutting equipment.
2. Visual Inspection: Required each time equipment is used and annually.
3. Pressure Reducers: Visual inspection and junction seal testing at operating pressure.
4. Shutter Quick Coupling: Verification of correct closing mechanism operation.
Pressure Reducers
1. Compliance: Standard UNI 11144 and EN ISO 2503.
2. Features: Safety valve, obligatory marking, and unremovable pressure adjusting knob.
3. Max Supply Pressure: 300 bar for various models.
Gas Cylinder Connections
1. Various standards and dimensions for different gases and countries.
2. Specific outlet dimensions and standard numbers provided.
Maxymum Reducers
1. Designed for professional and industrial applications.
2. High-pressure and powerful distribution with safety features.
3. Warranty: 3 years.
4. Gas Used: Oxygen, Nitrogen, Argon, CO2, Hydrogen, Compressed Air.
5. Technical Features: Approved by APRAGAZ, solid brass body, safety valve, and easy-to-read pressure gauges.
Product Overview
Oxyturbo provides a comprehensive range of products for oxy propane and oxy acetylene flame welding equipment. These systems are designed for ease of use and include high-capacity cylinders for extended operation. The product line includes various welding and cutting torches, tips, and accessories aimed at optimizing professional work.
Quality and Certification
The company has been certified under EN ISO 9001 since 1996, ensuring a traceability system that documents the manufacturing history of each product.
Maintenance Standards
UNI 11627 is the reference standard for periodic maintenance of manual gas welding and cutting equipment. It outlines methods and frequencies for equipment verification, including visual inspections and seal testing, which should be conducted annually or more frequently based on usage conditions.
Welding Techniques
Various welding techniques are described, including autogenous, heterogeneous, braze welding, and brazing. Each method is suited for different materials and conditions, with specific recommendations for use based on factors like alloy type, part thickness, and equipment availability.
Equipment Details
Oxyturbo offers handgrips in brass and anodized aluminum, designed for durability and ease of use. These handgrips are equipped with fine-threaded taps and color-coded stickers for gas identification. The product range includes lances and nozzles for welding and cutting, with specific models for acetylene and propane use.
Safety and Best Practices
Safety is emphasized through the use of safety valves and regular equipment checks. The document advises on the importance of following manufacturer instructions and maintaining concentration during equipment use to prevent accidents.
Product Specifications
The document lists various product codes, descriptions, and specifications, including weight and packaging details for gaskets, handgrips, lances, and nozzles. Specific products are tailored for different gases and applications, with detailed descriptions of their construction and intended use.
Overview
Oxyturbo provides a range of cylinder holder trolleys designed to facilitate the transport of gas cylinders, particularly large ones. These trolleys are engineered to support weights up to 30 kg and include a storage compartment for convenience.
Specifications
  • 50 Litre Cylinder Trolley: Features a new chain safety anti-release mechanism for secure containment using a visible red chain. The trolley is constructed with a laser-cut holder of 30/10 thickness and a fully welded solid structure. It includes a new ergonomic thrust handle for safer transport, front wheels made of 200 mm diameter rubber, and rear swivel wheels of 125 mm diameter. Dimensions are 735x450x1335 mm, and it is coated with dried epoxy powder.
  • 14 Litre Cylinder Trolley: Complies with CE standards, equipped with two 200 mm diameter rubber wheels, and includes a convenient drawer for easy access to tools and accessories.

Product Quality and Safety
The trolleys are designed to ensure quality and safety in the transport of large-sized cylinders, adhering to relevant standards and providing ergonomic and secure handling solutions.
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Catalog excerpts

WELDING-1

products for gas distribution control systems pressure reducers and flame welding

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WELDING-2

WE HAVE BEEN PUTTING OUR VALUES INTO EVERY PRODUCT FOR 40 YEARS... SECTORAL SPECIALIZATION AS A DISTINCTIVE CHOICE Since its origins, Oxyturbo has decided to deal in a specialized way with technological solutions in the field of pressure reducers and for the use of industrial gases in cylinders. A distinctive choice, which has allowed us to gain unparalleled experience on the international market. Oxyturbo is recognized as the company that offers the widest range of products, with solutions targeted to the needs of individual fields of use and users. QUALITY TRACED AND CERTIFIED FOR THE SAFETY...

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WELDING-3

COLLABORATIVE SKILLS TO BE A PARTNER AS WELL AS A SUPPLIER Among the growth factors that have promoted Oxyturbo's business over the years, a decisive component has been the ability to be a proactive and available interlocutor beyond the supply of products. A competent and available partner, capable of listening to the customer's needs, interpreting them and therefore giving answers that participate in the success of development projects. A versatility that arises from being a company still led with passion by the entrepreneurial family that was its founder. INTEGRATED LOGISTICS TO ENSURE COMPLIANCE...

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WELDING-4

DIRECT LINE WITH OXYTURBO Consultation and dialogue are fundamental components for Oxyturbo. It’s this customer-oriented focus that really differentiates Oxyturbo. The company has developed an efficient telephone and on-line support service, managed by experienced staff, able to offer valuable technical and technical-commercial responses to quickly address specific needs, or provide useful information to employ the most appropriate specialists for the problem at hand. GENERAL CONDITIONS OF SALE TRANSPORT Though shipped carriage paid, goods are always at the customer's own risk. Any claims for...

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WELDING-5

READING OUR CATALOGUE CODE The code required for ordering products: in some cases it is only numeric, in others it is alphanumeric. DESCRIPTION Description of the individual product or package of products. CLASS K Reducer class based on gas and pressure. NO. PIECES = PIECES IN THE PACKAGE The minimum and multiple batch that you can buy of that particular product. Class K Pressure reducer class Weight (kg) Weight of the individual product apart from the box NO.Pcs. Minimum and multiple batch that you can buy P2 Outlet pressure in bar Q1 Gas flow in m3/h or lt/min. Code required Description of...

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WELDING-6

PRODUCT INDEX Decompression Panels 10 GAS POINT 12 MEGA HP60 15 GAS POINT smart 16 MANIFOLD SYSTEMS 18 CYLINDER RACKS 20 FLEXIBLE CONNECTIONS 21 PRESSURE REDUCERS PRESSURE REDUCERS FOR RECHARGEABLE CYLINDERS CYLINDER CONNECTIONS 26 MAXYMUM 28 MAGNUM MARINE 31 NEVOC SYSTEM 32 MAXY 33 MAXY POWER CONTROL 37 MAXY SMART 39 MAGNUM SMART 42 MAGNUM SMART REAR SIDE 44 MINI 46 PRESSURE REDUCERS FOR DISPOSABLE CYLINDERS MIGNON 50 MICRO 51 FITTINGS AND ACCESSORIES 52 GAUGES 53 FLAME WELDING WELDING MAXI 58 WELDING MINI 62 SAFETY 65 QUICK COUPLING SAFETY VALVES 67 CUTTING TORCHES 68 GAS CONTROL 70 CYLINDER...

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WELDING-7

GAS DISTRIBUTION CONTROL SYSTEMS The many benefits of industrial gas distribution. Numerous production processes use gas, which is provided at high pressure inside cylinders and cylinder packs for transport and storage. These cylinders are then used to power distribution networks which bring gas to the required pressure up to the point of use. Benefits of gas centralisation: SAFETY  Cylinders are stored outside workshops.  Work and circulation areas are unobstructed.
  Safety devices positioned at different levels of the system eliminate any risk of serious accidents.  Possibility of feeding...

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WELDING-8

for Gas distribution
 control systems 2 A new range of products for your work. To be increasingly capable of meeting the demands of our welding customers, Oxyturbo has further expanded its range of products and is now able to offer several items required for work with gas distribution plants. Only the rigorous selection of equipment and materials guarantees total compatibility with the gases and mixtures to be used in these facilities. The Gas Point and the Gas Point Smart, distribution points, the manifold systems, the cylinder racks, and flexible connections come in four different versions...

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WELDING-9

DISTRIBUTION POINTS MANIFOLD SYSTEMS and CYLINDER RACKS FLEXIBLE CONNECTIONS DECOMPRESSION PANELS INDUSTRIAL RECHARGEABLE CYLINDERS Supplied complete with taps by the numerous gas distributors. DefinE a gas distribution system: Step 1 Choosing the welding procedure  Define the gas or gases to be used Step 2 Identify
  number of workstations
 The  type of equipment used (cutting torch - welding - heating - MIG- The MAG-TIG welding machine)
  actual operating time in welding per piece of equipment The Step 3 Establishing the instantaneous flow rate The instantaneous flow rate allows you to...

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WELDING-10

The first stage of pressure reduction in a system for the centralised distribution of technical and laser gases. The decompression panel is used to manage the supply of a gas to the system, thereby guaranteeing continuity of the supply by controlling the primary and secondary sources. The system is used to minimise the stress to the fittings and the pipes during cylinder replacement. From the decompression station, the gases are distributed to the various places of use in the department by means of dedicated pipes. The gas outlets are obtained from the main networks at the individual workstations....

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WELDING-11

DECOMPRESSION PANELS Technical and Laser gas The Oxyturbo decompression panels are designed to be used with compressed and dissolved gases, which are pressurised and contained in cylinders or cylinder packs with a maximum pressure of 230 bar. Their function is to reduce output pressure from the cylinder and to keep it constant. TECHNICAL INFORMATION: • Operating temperature: -15°C +60°C • Manual exchange cut-off valves with NRV* • Output pressure: 20 bar adjustable/50 bar adjustable/1.5 bar adjustable • Dimensions: 450x350x240mm • Panel dimensions: 350x360x30mm *NRV= No-Return Valve Oxygen decompression...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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