Introduction
OutBack Power Technologies is a prominent designer and manufacturer of advanced power components for renewable energy, backup power, and mobile applications. As part of The Alpha Group, OutBack benefits from ISO-certified manufacturing facilities, ensuring innovative and cost-effective products. The company is known for its reliability, quality standards, and technology leadership, making it a preferred choice for mission-critical energy needs globally.
Masters of the Off-Grid™
OutBack Power pioneered power conversion technologies, notably developing a pure sine-wave inverter in modular form, enhancing off-grid systems' electrical quality. They also perfected Maximum Power Point Tracking (MPPT) technology, increasing solar photovoltaic (PV) array yield by up to 30%.
First Choice for the New Grid
OutBack's Grid/Hybrid™ systems combine grid-tied economies with off-grid independence, providing continuous power during outages and peak usage. The Radian series of Grid/Hybrid inverters exemplifies OutBack's commitment to developing smarter, more agile products for next-generation energy systems.
Radian Series Inverter/Charger
The Radian series GS8048 and GS7048E inverter/chargers are designed for ease of system design and installation in grid-interactive and off-grid applications. They offer high efficiency, operational flexibility, and seamless switching between grid-interactive and off-grid modes. The modular system architecture supports scaling up to ten inverters, delivering up to 80kW.
GS Load Center
The GSLC is a balance-of-systems enclosure that integrates with Radian Series inverter/chargers and other OutBack components. It features a powder-coated galvanized chassis, multiple knockout locations, and is listed to UL1741 and CSA standards. It can also be used as a separate breaker enclosure.
Breaker Configuration and Specifications
The Radian Series inverter/chargers support various breaker configurations, including up to eighteen 0.75” wide breakers, two 1.5” wide breakers, and one FLEXnet DC. The AC breakers range from 10-60 amps, with a new double-pole 50 amp breaker for 120/240V input and loads.
Radian Series Specifications
The GS8048 and GS7048E models have a nominal DC input voltage of 48VDC, with continuous output power of 8000VA and 7000VA respectively. They offer selectable AC output voltages and frequencies, with efficiencies of 93% and 92%. Both models have a maximum total harmonic distortion of less than 5% and output voltage regulation of ±2%.
Load Centers and Accessories
The GS Load Centers are designed for use with the Radian Series, providing AC and DC enclosures with various configurations for custom-built systems. They include components like ground bus bars, DC shunt assemblies, and inverter power bus bars.
Energy Storage Solutions
OutBack offers integrated battery racks and EnergyCell RE batteries designed for high power density and renewable energy applications. The battery racks support up to 48 Volts and accommodate up to twelve batteries, with features like clear protective covers and pre-assembled electrical connections.
Case Study - Net-Zero Renewable Energy System
A net-zero renewable energy system was implemented on a cattle ranch in Southern California using twenty OutBack Radians in a 160kW configuration. The system integrates solar arrays, wind turbines, and generators to manage power and charge a large battery bank.
FLEXpower ONE Specifications
The FLEXpower ONE systems are pre-wired solutions for 120VAC/60Hz and 230VAC/50Hz applications, including components like charge controllers, programmers, and communication hubs. They are designed for easy installation and efficient energy management.
Overview
The document provides detailed specifications and descriptions of OutBack Power's FLEXpower ONE and FLEXpower TWO systems, as well as their inverter/charger technologies. These systems are designed for efficient power conversion and management in various applications, including off-grid and backup power solutions.
FLEXpower ONE System- Designed for smaller power applications such as cabins, homes, and remote sites.
- Includes a single inverter/charger, AC and DC wiring boxes, a FLEXmax Charge Controller, MATE, HUB, FLEXnet DC, and Surge Protector.
- Features easy installation with a pre-assembled, pre-wired panel and a quick-mounting bracket.
- Equipped with battery and PV array breakers, PV GFDI, and additional AC breakers.
FLEXpower TWO System- Suitable for medium-sized power requirements, including larger homes and light commercial applications.
- Includes two inverter/chargers, AC and DC wiring boxes, MATE2, HUB, and Surge Protector.
- Compact design allows for horizontal or vertical mounting.
- Equipped with battery breakers and additional AC breakers.
Inverter Chargers- OutBack inverters use pure sine-wave technology for clean AC power.
- Features include on-board intelligence for power outage detection and generator start-up.
- Components are high-temperature rated for long operational life.
- Innovative heat management with sealed and vented designs for optimal performance.
Technical Specifications- FLEXpower ONE: 230 VAC Bypass, 175 A, 80 A, weight 98 lbs (44.5 kg).
- FLEXpower TWO: Available for 120/240VAC/60Hz and 230VAC/50Hz applications, weight 232 lbs (105 kg).
- Inverter models include FX/VFX series with various power ratings and configurations.
Applications and Use Cases- OutBack systems are used in off-grid and grid-interactive applications, providing flexibility and reliability.
- Case study: Mini-grid installation in Melano, Borneo, demonstrating the system's suitability for remote and isolated locations.
Overview
The document provides detailed specifications and case studies of OutBack Power's inverter/chargers used in various off-grid and grid-interactive applications worldwide. It highlights the technical specifications, operational capabilities, and real-world applications of these systems in challenging environments.
Specifications
The document outlines specifications for different series of inverter/chargers, including N-Series, J-Series, and FX & VFX Series, tailored for various international markets. Key specifications include nominal DC input voltage, continuous power rating, AC voltage/frequency, efficiency, total harmonic distortion, output voltage regulation, and temperature range. Each model is designed to operate efficiently under specific environmental conditions, with a standard 5-year warranty.
Case Studies
The document features several case studies demonstrating the application of OutBack Power systems:
- Rifugio Alimonta, Italian Alps: An off-grid system providing reliable power at high altitudes, emphasizing the balance between reliability and performance.
- Tumul K’in Mayan School, Belize: A renewable energy system serving as both a power source and educational tool in a remote rainforest location.
- Ivotuk Research Station, Arctic Circle: A hybrid power system supporting scientific instrumentation in extreme conditions.
- Heritage Office Complex, India: A net-zero energy building powered by a 3-phase system, achieving high energy efficiency while preserving historical architecture.
- Pinnacles National Monument, California: An off-grid system powering visitor facilities, showcasing green technology.
- General and Maternity Hospital, Haiti: A solar PV system providing essential power to a hospital in a disadvantaged region, highlighting the life-saving potential of renewable energy.
Technical Insights
The document emphasizes the modular architecture of the GTFX/GVFX series, allowing for scalability and adaptability to various power needs. It also highlights the robust design of the chassis for different environmental conditions, ensuring reliability and longevity.
Conclusion
OutBack Power's inverter/chargers are versatile solutions for both off-grid and grid-interactive applications, providing reliable and efficient power in diverse and challenging environments. The systems are designed to meet specific regional requirements and are backed by a strong warranty, making them suitable for a wide range of applications.
Overview
The document provides detailed specifications for the GTFX & GVFX Series Inverter Chargers, including models for different voltage and frequency standards (60Hz/120V, 60Hz/127V, and 50Hz/230V). It also covers the M-Series Mobile/Marine Series designed for mobile and marine applications.
Specifications- Nominal DC Input Voltage: Varies by model, ranging from 12VDC to 48VDC.
- Continuous Power Rating: Ranges from 2000VA to 3600VA depending on the model and conditions.
- AC Voltage/Frequency: Models are available for 120VAC/60Hz, 127VAC/60Hz, and 230VAC/50Hz.
- Efficiency: Typical efficiency ranges from 90% to 93%.
- Total Harmonic Distortion: Typically 2%, with a maximum of 5%.
- Output Voltage Regulation: ±2% across all models.
- Temperature Range: Rated for 0°C to 50°C, with power derating above 25°C; maximum range is -25°C to 60°C.
- Certifications: ETL Listed to UL1741 for some models, while others are not intended for use in the U.S. or Canada.
Procedures and Recommendations- Ensure compatibility with local grid specifications, especially in areas with fluctuating power voltage ratings.
- Consider environmental conditions, as power is derated above 25°C.
- For mobile and marine applications, the M-Series offers corrosion-resistant components and a weather-resistant design.
Key Features of M-Series- Designed for mobile and marine applications with modular expandability.
- Includes power factor-corrected battery charging and an ultra-fast AC transfer switch.
- True sinewave AC power suitable for sensitive electronics.
Overview
The document provides detailed specifications and applications for OutBack Extreme Series and GFX International Series Inverter/Chargers, highlighting their use in harsh environments and special applications.
Extreme Series Inverter/Chargers
These are designed for rugged conditions, featuring water-resistant components, intelligent battery charging, and an integrated AC transfer switch. They are suitable for mobile applications and can be expanded from 2 to 36 kW. The series is used in military vehicles like the M113 and MRAP Cougar, and in extreme environments such as NASA's Antarctic missions.
Specifications
The Extreme Series offers models with 24VDC input, continuous power ratings from 2000VA to 3500VA, and efficiencies of 92%. They operate within a temperature range of -25°C to 60°C and have a standard 1-year warranty.
GFX International Series
Designed for international applications with limited power demands, these inverters handle power instability and allow selling power back to the grid. They feature intelligent battery charging and networked communications for up to ten components.
Specifications
The GFX Series includes models with 12VDC, 24VDC, and 48VDC inputs, continuous power ratings from 1300VA to 1500VA, and efficiencies up to 93%. They are rated for temperatures from 0°C to 50°C and have a 5-year warranty.
Applications
The document highlights the use of these systems in renewable energy-powered portable event stages and remote communication stations, demonstrating their reliability and adaptability in various challenging environments.
FLEXmax Charge Controllers
These controllers optimize PV array output and are used by NASA for high-altitude testing. They increase solar yield by up to 30% and support various system designs and battery chemistries.
Overview of FLEXmax MPPT Charge Controllers
The FLEXmax MPPT Charge Controllers utilize an innovative software algorithm to enhance photovoltaic array power yield by up to 30% compared to non-MPPT controllers. They feature active cooling and intelligent thermal management, allowing operation at maximum current ratings of 60 amps or 80 amps in ambient temperatures up to 104°F (40°C). These controllers support a wide range of nominal battery voltages and can step down higher voltage solar arrays to recharge lower voltage battery banks. A backlit display provides system status and performance data for the last 128 days, and integrated network communications enable remote programming and monitoring.
Specifications
The FLEXmax 80 and FLEXmax 60 models support nominal battery voltages of 12, 24, 36, 48, or 60VDC. They have maximum output currents of 80A and 60A, respectively, with adjustable current limits. The power conversion efficiency is 97.5% for the FLEXmax 80 and 98.1% for the FLEXmax 60. They feature five charging regulation stages and automatic battery temperature compensation. The controllers can down-convert from any acceptable array voltage to any battery voltage.
AXS Port Modbus Interface
The AXS Port Modbus/TCP Interface provides advanced connectivity for remote system monitoring and control. It supports Modbus TCP communication and is compatible with OutBack devices, enabling access via Ethernet connection. The interface includes status indicators, a real-time clock, and supports various internet standards.
MATE3 System Display and Controller
The MATE3 simplifies programming and monitoring of OutBack Power systems with an intuitive user interface and configuration wizard. It features a graphical backlit LCD display, tactile buttons, and a programmable "favorite" key. The system supports web-server access for monitoring and includes a built-in clock for timer-based programming.
HUB Communications Manager
The HUB system components manage networked OutBack power conversion systems, coordinating signals for stacking, load sharing, and power saving. The HUB4 and HUB10 models provide multiple ports for system integration and management.
FLEXnet DC System Monitoring
The FLEXnet DC provides comprehensive DC system monitoring, offering real-time state-of-charge information for battery banks. It supports multiple current channels and provides data on system health and efficiency through an OutBack MATE communications device.
Specifications
The document outlines specifications for a battery monitoring and management system. Key specifications include a capacity range of 100 to 10,000 Amp Hours, data logging memory for the most recent 128 days, and programmable AUX relay settings with adjustable battery volts from 8.0 to 80.0VDC, state of charge from 0 to 100%, and time delay from 0 to 240 minutes. The system operates with an accuracy of 0.5% of reading +/- 2 LSDs per channel and within a temperature range of 0°C to 50ºC (32º to 122ºF). It is designed for a 3/4” panel mount breaker slot or surface mount using built-in mounting bars, with a standard 5-year warranty.
System Monitoring Features
The system includes various screens for monitoring battery status and energy production/consumption. The Battery Status Screen provides a quick overview of the system's condition, including a 'fuel gauge' style status bar and current state of charge. The Now Summary Screen displays real-time power production and consumption, while the Today Summary Screen shows cumulative daily energy data. The History Summary Screen offers historical data for the past 128 days.
FLEXware Integration Hardware
The document describes the FLEXware 250, 500, and 1000 integration hardware designed for different power requirements. The FLEXware 250 is suitable for moderate power needs, accommodating essential protective devices in a compact design. The FLEXware 500 supports medium power applications, with enclosures for AC and DC components. The FLEXware 1000 is designed for larger power systems, supporting up to four OutBack FX Series Inverter/Chargers.
Enclosure and Breaker Configurations
Detailed configurations for DC and AC breaker enclosures are provided, including dimensions, weight, and knockout locations for conduit and cable installations. The document also includes sample system configurations with part numbers and descriptions for various components like inverters, breakers, and cables.
Recommendations and Best Practices
The document suggests using the appropriate FLEXware model based on power requirements and provides guidance on installation and configuration of system components to ensure optimal performance and safety.
Overview
The document provides detailed specifications and configurations for the FLEXware 1000 enclosures and associated components, designed for use with OutBack Power Inverter/Chargers. These enclosures are suitable for both AC and DC components, offering flexibility in mounting and ample space for additional breakers and connections.
Specifications
The FLEXware 1000 enclosures are made from powder-coated aluminum and are ETL listed to UL508A. They can hold up to 32 DIN mount AC breakers and various configurations of DC breakers. The enclosures feature multiple knockouts for wiring and are designed for indoor use (Type-1, IP30).
Components
The document details various components such as the FW1000-DC and FW1000-AC enclosures, which support multiple bus bars and shunt assemblies. It also describes the AC Input-Output-Bypass Assemblies, which provide over-current protection and facilitate maintenance.
Configurations
Several system configurations are provided, illustrating how the enclosures and components can be used with different models of OutBack Power Inverter/Chargers. These configurations include detailed part lists and descriptions for setting up systems in parallel or series/parallel arrangements.
Additional Hardware
The document includes information on the FLEXware MP Mounting Plate, which simplifies the installation of enclosures and inverter/chargers. It also covers the FLEXware PV Combiner Boxes, designed for outdoor use and capable of handling various overcurrent protection requirements.
Surge Protection
The FLEXware Surge Protectors are designed to protect inverter/chargers from electrical surges, with features such as thermally fused MOVs and LED status indicators. They are compatible with both AC and DC circuits.
Auto-Transformers
The PSX-240 and FW-X240 auto-transformers are described, highlighting their use in step-up, step-down, and load balancing applications. These transformers are designed for 120 or 240 VAC systems and include necessary mounting hardware.
Conclusion
The document provides comprehensive technical details and configurations for integrating FLEXware enclosures and components with OutBack Power systems, emphasizing flexibility, protection, and ease of installation.
Specifications
The document lists various models of AC/DC and DC breakers with specifications such as current ratings (ranging from 1A to 250A), voltage ratings (up to 150VDC and 120VAC), and AIC ratings (up to 10k AIC). The breakers are designed with different stud sizes and lengths for mounting.
Procedures and Usage
The document outlines the use of OutBack DIN Mount Breakers, which are hydraulic-magnetic type and suitable for input, output, or load circuits. It also describes the OutBack PV Ground-Fault Detection and Interruption System, which is necessary for safety compliance with NEC standards.
Components and Accessories
The document details various system components such as DC Bus Bars, DC Current Shunts, Conduit Adapters, and Mounting Brackets. These components are designed to facilitate complex DC cable connections, provide insights into battery status, and enable secure mounting of system components.
System Configuration
The document explains different stacking configurations for inverter/chargers, including parallel stacking for increased power output, three-phase stacking for three-phase loads, and series/parallel stacking unique to OutBack systems. These configurations allow for customizable power systems tailored to specific needs.
Key Data from Tables
The tables provide detailed specifications for each model of breaker, including current and voltage ratings, terminal types, and physical dimensions. The document also includes specifications for high voltage DIN mount fuse holders and terminal bus bars.
Recommendations and Best Practices
The document emphasizes the importance of using the correct components and configurations to ensure system efficiency and safety. It also highlights the need for ground-fault detection and interruption systems in PV applications.
Contact Information
The document provides contact details for OutBack Power Technologies' headquarters and regional offices in Europe, Asia, and Latin America.