4.55 SL
4.55 SL
Nußbaum lifting systems are designed with over 25 years of experience, ensuring reliability and economic efficiency. Users must adhere to the operating instructions to prevent damage or injury. The company is not liable for misuse or incidents outside the intended use.
This section provides essential guidelines for the installation, operation, and maintenance of an automotive lift. It emphasizes the importance of recording installation and service checks, which must be documented and not removed from the manual. Only specialized staff, referred to as Experts and Competent persons, are authorized to repair, maintain, and conduct safety checks on the lift.
The lift is manufactured by Otto Nußbaum GmbH & Co.KG and is designed to lift vehicles up to 5500 kg. It is strictly for vehicle servicing and not for carrying people. Any changes in construction or location must be documented.
The lift has a capacity of 5500 kg with a load distribution of 2:1. It operates on a 400 Volt, 50 Hz power supply with a power rating of 4 x 1.5 kW. Safety devices include electronic disconnection, safety catch hooks, and a roll-over safety device.
Users must adhere to German regulations such as BGG945 and BGR500. Key safety measures include ensuring the vehicle does not exceed the weight limit, operating the lift only by trained personnel, and ensuring no one is in the danger area during operation.
Before lifting, ensure the vehicle is centered and secured. The lift features electronic synchronism to maintain equal height across carriages. During lowering, ensure the area is clear and use the CE-Stop feature to prevent accidents.
Common issues include power supply problems, defective buttons, or broken V-belts. Emergency lowering procedures are outlined for power failures, requiring manual intervention by trained personnel.
In case of a disturbance or defect, secure the lift and contact your service partner. If the platform or lifting carriage encounters an obstacle, the motor will lock, and the lift will switch off if it is out of the regulation range. A temperature control system will interrupt the circuit if overloaded, requiring a cooldown period of 5-10 minutes.
Maintenance should be conducted every 3 months, or more frequently in continuous or dirty environments. Daily observation is necessary to ensure proper function. Maintenance includes checking and lubricating various components, inspecting for wear, and ensuring all safety devices are functional. Regular cleaning is essential to prevent rust and prolong the lift's life.
Installation must be performed by trained technicians or trained operators. Ensure a sufficient foundation is constructed, and the electrical supply meets specified standards. After assembly, conduct a protective grounding examination.
Conduct security checks before initial operation, annually, and after any construction changes. Use the appropriate forms for documentation.
Specifies conditions under which the guarantee is void, such as inappropriate use or unauthorized changes.
Documents installation details, safety checks, and personnel training.
Use a gentle detergent with lukewarm water for cleaning parts. Avoid steam jet cleaners and high-pressure devices. Ensure no detergent residue remains on the lift. After cleaning, dry the lift and apply a wax or oil spray.
After replacing the V-belt, adjust its tension using the stretch device. Loosen the motor screws to adjust the belt tension. Use a specific accessory to measure the belt tension, ensuring it turns between 1mm to 1.5mm.
Check the carrying nut by removing the spindle cover. If the wear pin protrudes 2mm, replace the carrying and sequence nuts.
Use a torque key to examine dowels as per the manufacturer's instructions.
Prepare the new location according to initial installation regulations. Use new dowels and perform a security check before re-initiation.
After installation, set the reference point using the keyboard. Measure the distance between the lifting carriage and base plate, and enter the smallest value as the new reference point.
Specifications for Liebig dowels are provided for installations with and without tiles. Ensure compliance with the foundation plan and dowel manufacturer regulations.
- Specifications and Components: The document lists various components of the automotive lift that need to be checked, including the lifting/lowering mechanism, function buttons, electrical box, main switch, bolts, bearings, platform, ramps, and more.
- Safety and Functionality Checks: It emphasizes the importance of checking safety features such as the CE-Stop and acoustic signal, as well as the condition of structural elements like the platform, crossbeam, and cable channel.
- Maintenance Procedures: Regular checks are required for the torque moment of screws and dowels, condition of the Poly V-Belt, spindle centering, and electrical cables and plugs.
- Documentation and Verification: The document includes forms for recording the results of security checks, including the condition of each component, any defects found, and verification remarks. It also provides space for signatures from the expert and operator.
- Result of the Check: The document outlines possible outcomes of the checks, such as initiation not permitted, initiation possible with repairs, or no failings found.
Catalog excerpts
Original Operating Instruction Automotive Lift date: 01/2010 Manual Date: 02.01.2010 Otto Nußbaum GmbH & Co.KG ● Korker Straße 24 ● D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 ● Fax: +49(0)7853/8787 E-mail: [email protected] ● http://www.nussbaum-l
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Operating Instruction and Documentation 4.55 SL
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Operating Instruction and Documentation 4.55 SL Foreword Nußbaum lifting systems are the result of over 25 years experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution. To avoid unnecessary damage, injury or even death, read the operating instructions with care and observe the contents. Nußbaum lifts is not responsible for incidents involving the use of Nußbaum lifting systems for applications other than those for which they were designed. Nußbaum GmbH & Co. KG is not liable...
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Operating Instruction and Documentation 4.55 SL Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time. In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and adhered to. The owner of the Nußbaum lifting system must ensure that operators and persons working with or around the lift occasionally conduct “refresher” courses to ensure that the appropriate operating procedures and safety precautions are known. Personal Protective...
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Operating Instruction and Documentation 4.55 SL After completely filling out this sheet including signatures, copy and return the original to the manufacturer. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift with the The initial safety check was carried out and the lift was started. The installation was carried out by the operating authority/competent (please delete as applicable). The initial safety check was carried out by a competent person before the initial operation. The operating authority...
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Operating Instruction and Documentation 4.55 SL Record of handing over The automotive lift with the
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Operating Instruction and Documentation 4.55 SL 1.General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. • • Conformation of installation of the automotive lift is recorded on the ”Record of Installation” form and must be signed and returned to the manufacturer. Conformation of once of, regular and out of the ordinary service checks is recorded in the respective check forms. The forms are used to document the checks. They should not be removed from the manual. All Changes...
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Operating Instruction and Documentation 4.55 SL 2. Master document of the automotive lift 2.1 Lift–manufacturer Otto Nußbaum GmbH & Co.KG Korker Strasse 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of up to 5500 kg . The max. load distribution is 2:1 either in or against the drive-on direction. The automotive lift has been designed for servicing vehicles only. It has not been designed to carry people. Carrying people either directly on the lift or in vehicles that are on the lift is therefore not allowed....
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Operating Instruction and Documentation 4.55 SL
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Operating Instruction and Documentation 4.55 SL 3. Technical Information 3.1 Technical ratings Capacity: Load distribution: Lifting time: Lowering time: Line Voltage: Power rating: Motor rotation: Sound level LpA: Connection by customer 5500 kg max. 2:1 in or against the drive on direction approx. 40 sec. approx. 40 sec. 3 ~/N+PE,400 Volt ,50 Hz 4 x 1,5 kW 1420 rotation/Min ≤ 70 dB(A) 3~/N+PE, 400V, 50 Hz fuse 32 Ampere (time-lag fuse) observe your regulations of your country Pneumatic connection: air pressure 6-10 bar Electrical plug: 220V/50hz 3.2 Safety device 1. Safety switching in case the...
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Operating Instruction and Documentation 4.55 SL
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Operating Instruction and Documentation 4.55 SL 4. Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • • • • • • • • • • • • • • The laden weight of the lifted vehicle must not exceed 5500 kg for the automotive lift. Load distribution max. 2:1 in or against the drive on direction. While working with the lift the operating instructions must be followed. The automotive lift must be in its lowest position (fully...
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Operating Instruction and Documentation 4.55 SL 5. Operating instructions The Safety Regulations must be observed and adhered to while working with the automotive lift. Read the safety regulations in chapter 4 carefully before working with the lift! 5.1 Lifting the vehicle • Drive the vehicle onto the middle of the lift. The complete wheels must be standing on the platform, otherwise the vehicle can fall down. • • • • • • Secure the vehicle against rolling, put into gear, apply the hand brake. Control the dangerous places of the lift and be sure that there are no objects or people in the immediate...
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Operating Instruction and Documentation 4.55 SL Control the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift. Before the lift reaches its lowest position, the lift stops automatically (CE-Stop). After the lift has stopped, check the danger area around the lift. Press the button “lowering”. An acoustic signal will sound as the lift is further lowered. This is to warn against the risk of crushing as the lift is slowly lowered to its lowest position. Drive the vehicle in to the working height or to the lowest position....
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