1. Catalogs
  2. OTTO JUNKER GMBH
  3. Image-Broschüre

Image-Broschüre

Image-Broschüre
1 / 24 PagesView full catalog

Image-Broschüre

Product catalog summary
Company Overview
OTTO JUNKER is a leading manufacturer of industrial furnace plants, specializing in the metal industry. The company is renowned for its innovative solutions in induction melting furnaces and thermoprocessing plants, with a strong emphasis on quality and environmental sustainability.
Historical Background
Founded in 1924, OTTO JUNKER has expanded globally with subsidiaries in the USA, Czech Republic, China, India, and the Middle East. The Otto Junker Foundation, established in 1970, supports scientific and technological advancements and promotes engineering talent.
Manufacturing and Quality Standards
The company operates six manufacturing sites, adhering to high standards such as ISO 14001, OHSAS 18001, and CE requirements. Their products are known for their quality and innovation, marked by certifications and regular checks.
Induction Melting Furnaces
OTTO JUNKER offers a range of induction furnaces for melting, holding, and pouring various metals including cast iron, steel, and aluminum. Their technology includes medium-frequency coreless and channel-type induction furnaces.
Thermoprocessing Plants
Specialized plants for aluminum, copper, and pressworks are designed with high convection technology, offering rapid heating and cooling, high temperature accuracy, and energy efficiency. These plants are adaptable to customer requirements and include features like HiPreQ® mist quench and model-controlled furnace controls.
Services and Support
OTTO JUNKER provides comprehensive services including modernization, spare parts, and technical support. Their global service network ensures high availability and quick assistance.
Research and Development
The company focuses on sustainable solutions, emphasizing decarbonization, recycling, and digitalization. Their Technology Center in Germany facilitates testing and development of innovative products.
Training and Development
OTTO JUNKER is committed to training young professionals and continuous employee development. The OTTO JUNKER Academy offers training programs focusing on profitability, reliability, and energy efficiency.
Global Presence
With subsidiaries and partners in over 40 countries, OTTO JUNKER ensures easy access to its services worldwide.
See more

Catalog excerpts

Image-Broschüre-1

OTTO JUNKER GRUPPE Induction melting furnaces Thermoprocessing plants

 Open the catalog to page 1
Image-Broschüre-2

‚Identifying all problems without bias, finding the solution through joint scientific and practical enterprise, and supplying the result to the customer in the form of quality products.‘ Guiding principle of our company‘s founder, Dr.-Ing. E. h. Otto Junker

 Open the catalog to page 2
Image-Broschüre-3

OTTO JUNKER GmbH Induction melting furnaces Thermoprocessing plants for aluminium Thermoprocessing plants for copper Thermoprocessing plants for pressworks OTTO JUNKER worldwide

 Open the catalog to page 3
Image-Broschüre-4

OTTO JUNKER Group Green Furnace Technology OTTO JUNKER GmbH Otto Junker Junker Industrial Elhaus GmbH Equipment s.r.o. in the Czech Republic OTTOJUNKER is one of the most successful manufacturers of complex industrial furnace plants, especially for the metal industry, all over the world. More than 700 employees in 6 locations the world ■ Inductive multi-frequency heating as well as over design and build equipment for melting, coating resistance heating or gas firing are used in the best and annealing as well as the recycling of metallic possible way depending on the process and Decades of experience...

 Open the catalog to page 4
Image-Broschüre-5

OTTO JUNKER Foundation Promoters of science and technology Take-over of Thermcon ovens B.V. Otto Junker Otto Junker Middle East Take-over of Induga GmbH & Co. KG Otto Junker India in Mumbai The Otto Junker Foundation is the sole owner of OTTO JUNKER GmbH and ranks among the largest private sponsors of the Technical University of Aachen (RWTH). The foundation established by Otto Junker in 1970, which has remained the sole owner of OTTO JUNKER GmbH since his death, has the chartered mandate of advancing science and technology and of promoting young engineering talent at the Technical University...

 Open the catalog to page 5
Image-Broschüre-6

The quality of our products and services is of the highest priority to us. Our certification and regular checks guarantee that we maintain generally accepted standards. ■ ISO 14001 (Environmental Management) ■ OHSAS 18001 (Work and Health Management) ■ ISO 14062 (Eco-friendly Design) ■ CE requirements ■ Certified specialist company according to WHG (federal water resources law) We have a total of six manufacturing sites with the main production taking place at our state-of-the-art facilities in Germany, the Czech Republic and China.

 Open the catalog to page 6
Image-Broschüre-7

„Made by OTTOJUNKER“ stands for highest quality and innovation.

 Open the catalog to page 7
Image-Broschüre-8

Induction melting furnaces... for the foundry industry In the field of induction furnaces for the cast iron, steel, light and heavy metal industries, our success rests on a broad furnace portfolio addressing the most diverse applications. Melting ■ Medium-frequency coreless induction melting furnaces ■ Vacuum-type coreless induction furnaces ■ Channel-type induction melting furnaces Holding ■ Coreless induction furnaces ■ Channel-type induction holding furnaces Pouring ■ Pressurized pouring units with stopper control system ■ Pouring furnaces with channel-type or coreless inductor ■ Dosing furnaces...

 Open the catalog to page 8
Image-Broschüre-9

Medium-frequency coreless induction furnace Duomelt coreless induction furnace plant for the melting of 1 ton of aluminium within 80 minutes. The Capacity 16 tons │ Power 10 MW induction-heated melting furnace melts down aluminium for the melting of up to 20 tons of cast iron per hour. MFT JUPITER Line Duomelt furnace plant of compact and standardized design Capacity 8 tons │ Power 6 MW All JUPITER Line plants are equipped with state-of-the-art IGBT converters offering maximum equipment availability. Movable INDUGA steel strip coating vessel Medium-frequency coreless induction furnace with channel...

 Open the catalog to page 9
Image-Broschüre-10

Heating and homogenizing of rolling slabs ■ Pusher-type furnaces ■ Chamber furnaces ■ Cartridge furnaces ■ HiPreQ® slab quench Solution annealing, heat treatment, drying of plates, profiles or strips ■ Horizontal Heat Treatment Line HHT ■ Strip flotation furnace for non-contact heat treatment of strips ■ Both with HiPreQ® quench, mist quench, soft quench, hard quench, air cooling ■ AMS 2750 E, AMS 2772 C, CQI9 ■ Pre-aging ■ Varnish drying Annealing of strip coils and foil coils ■ Intermediate, final, temper annealing ■ Nitrogen atmosphere or air ■ Single or multi coil furnaces ■ Overhead furnaces...

 Open the catalog to page 10
Image-Broschüre-11

Pusher furnace Strip flotation furnace with HiPreQ ® Chamber furnace

 Open the catalog to page 11
Image-Broschüre-12

Strips of copper, brass, bronze and special alloys ■ Strip treatment lines for continuous degreasing, annealing and pickling ■ Non-contact strip flotation furnace up to 850°C ■ Non-contact vertical furnace up to 1,000°C ■ Degreasing and pickling lines ■ Brushing machines ■ Coilers, strip accumulators, strip joiners ■ Hot dip tinning lines ■ Induction heated tin melting crucibles Annealing of tubes, profiles, bars ■Roller hearth furnaces ■ Vacuum chambers ■ Cooling chambers or integrated recooling ■ Preheating chambers for heat recovery ■ Stacking and unstacking device Technical features ■ High...

 Open the catalog to page 12
Image-Broschüre-13

Roller hearth furnace for copper tubes Roller hearth furnace for brass rods

 Open the catalog to page 13
Image-Broschüre-14

Heating of extrusion billets of aluminium and copper alloys ■ Induction billet heating JUNKERDynamicHeater® ■ Billet preheating either gas-fired or electrically-heated ■ Rod homogenization ■ HiPreQ® billet quench ■ Handling, vertical magazine, hot saw ■ Preheating chambers for heat recovery ■ Optimum combination between preheating and induction heating Technical features ■ Exact taper guidance ■ Very high power density by IGBT technology “Made by OTTO JUNKER” ■ Very high flexibility ■ In-house induction coil manufacture ■ High convection technology for rapid heating and cooling ■ High temperature...

 Open the catalog to page 14
Image-Broschüre-15

BILLET pilot ■ Shorter cycle times due to BILLET ρilot quicker billet call-off ■ Permanent reduction of costs and resources due to efficient use of energy ■ Reduction of thermocouple maintenance € Modern process control by mathematical modell Billet heating complete with handling Inductive billet heating JunkerDynamicHeater ® (J

 Open the catalog to page 15
Image-Broschüre-16

Service Modernization and spare parts For us, service, more than anything, means a high level of availability and service worldwide. You can contact us at any time and receive quick assistance via the OTTOJUNKER Service Hotline: ■ Phone +49 (2473) 601-555 ■ Email [email protected] We are your experienced partner for the modernization and extension of existing equipment - from the planning stage until realization. Genuine spare parts We will support you in saving energy, increasing the capacity and lowering downtimes efficiently. The OTTOJUNKER Service will make sure that your equipment technology...

 Open the catalog to page 16
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.