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Flyer Bihler servo processing modules

Flyer Bihler servo processing modules

Flyer Bihler servo processing modules

Product catalog summary
Overview: The document provides a comprehensive overview of Bihler's high-performance servo processing modules designed for production, assembly, and processing tasks in serial production environments. These modules are characterized by their ability to operate under extreme conditions with quick cycle speeds and precise synchronization with machines.
User-Friendly Operation: The modules feature a customized menu for user-friendly operation, allowing for quick parameterization and intuitive use. Advanced optimization options are available at a secondary level.
Integrated Production Solutions: Bihler offers a one-stop-shop solution by developing, manufacturing, and assembling all modules in-house, allowing for customization according to individual requirements.
Key Functionalities: The modules support various production processes such as material feeding, thread forming, screw insertion, contact welding, and parts handling. Each process is supported by specific units designed for high efficiency and flexibility.
Material Feeding: The Radial Gripper Feed RZV 2.11 ensures safe and precise feeding of strip and wire material at high production rates, with programmable feed lengths and automatic thickness adjustment.
Thread Forming: The GSE K/KS1 units provide efficient thread forming and cutting with programmable parameters and rapid retooling capabilities.
Contact Welding: Devices like D...Q... and turntable welding units offer reliable welding of contact materials with integrated process monitoring and rapid changeover systems.
Joining Screws: The MSE 21 unit facilitates quick and reliable joining of bolted connections with programmable parameters and integrated process monitoring.
Integration of Progressive Dies: Servo presses SP 500 and SP 800 allow for easy integration of progressive dies with specific technical data provided for each model.
Tool Movements: Servo units enable quick and precise tool movements with programmable stroke movements and profiles.
Parts Transport and Handling: Systems like the Sevo transport belt and Pick & Place unit PPE 11 ensure efficient transport and handling of components with precise positioning and flexible operation.
Support and Expertise: Bihler provides extensive support through the bASSIST diagnostic system and offers a comprehensive service portfolio from feasibility studies to lifecycle support.
Contact Information: Otto Bihler Maschinenfabrik GmbH & Co. KG, located in Halblech, Germany, provides contact details for further inquiries.
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Catalog excerpts

Flyer Bihler servo processing modules-1

SERVO PROCESSING MODULES High-performance processing modules for production, assembly and processing tasks

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Flyer Bihler servo processing modules-2

Perfect interaction Material feeding, thread forming, screw insertion, contact welding, parts handling. Bihler’s strength has always been the perfect interaction of the greatest possible number of production processes on one machine. Thanks to their modular design, high-performance Bihler servo processing modules can be flexibly integrated into production concepts on Bihler systems and third-party installations. For maximum added value in your production. High-performance processing modules Bihler servo processing modules are designed for the extreme conditions in serial production. These environments...

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Flyer Bihler servo processing modules-3

Material feed Radial gripper feed RZV 2.11 Safe and precise feeding of strip and wire material at production rates of up to 1,200 strokes/min.3 – – – – – Freely programmable feed lengths from 0 - ∞ Achieves faster feed times than mechanical feeds Wire and strip do not require setup Patented adjustment system that automatically adjusts thickness tolerances on the strip material Maximum wire and strip dimensions 9.0 x 300 m (S, Ø × W) Contact welding Contact welding devices D…Q… & servo control1 Reliable welding/soldering of contact materials to manufacture contact base components with production...

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Flyer Bihler servo processing modules-4

Joining screws Multiple-use screw insertion unit MSE 21 Quick and reliable joining of bolted connections at up to 180 connection operations/min.3 - Modular design: sub-system (for inserting only) or complete system (separating, positioning and inserting) - Patented torque coupling for constant torque (0.1 - 2.0 Nm) - Screws with thread diameters up to 8 mm - Integrated process monitoring through control system e.g. screw check, revolutions, insertion path - Freely programmable device and process parameters - Special version can also be used for spring coiling Integration of progressive dies Servo...

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Flyer Bihler servo processing modules-5

Cutting and processing tools Servo two-point eccentric press (NCP) Servo spindle press Precise punching and cutting of metal strips – Different sizes for nominal power up to 400 kN – Mechanical stroke position adjustment – Fast cycle speeds up to 250 strokes/min. – Optionally with integrated press power monitoring – Compatible with presses of mechanical RM and GRM machines Parts transport Sevo transport belt Quick and reliable transporting and positioning of components at up to 150 cycles/min.3 – Freely programmable transport distances up to 100 mm – Different sizes and variants depending on...

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Flyer Bihler servo processing modules-6

Parts feed Flexible compact feed system ZSK1 Feeds parts at feed speeds of up to 30 m/min.3 – Complete system for bunkering, pre-separating, sorting and feeding parts – Multi-lane feeding is possible – Modular system, fast retooling times thanks to the ease with which parts can be changed – Max. component size 50 mm³, max. part weight 80 g/ component For more information, see flyer or brochure. By removing the blanking punch in the progressive die, the components can be processed further on the hanging rack on the BIMERIC system. This makes it possible to achieve additional added value.1 3 Dep....

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Flyer Bihler servo processing modules-7

Perfect support The multimedia diagnostic online assistance system bASSIST integrated in the VC 1 control supports your daily work with info texts and operating instructions. You can quickly and easily store digital files like videos, PDFs or images for your tasks, setup operations etc. and also save time and money with remote maintenance. On receiving your approval, a Bihler specialist will connect to your machine, detect any faults in the control system and resolve operating faults and input errors immediately. Extensive process expertise For more than 50 years, the integration of key technologies...

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Flyer Bihler servo processing modules-8

Otto Bihler Maschinenfabrik GmbH & Co. KG Lechbrucker Str. 15 87642 Halblech DEUTSCHLAND Tel.: +49(0)8368/18-0 Fax: +49(0)8368/18-105 [email protected] www.bihler.de

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.