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Flyer Bihler control system VariControl VC 1

Flyer Bihler control system VariControl VC 1

Flyer Bihler control system VariControl VC 1

Product catalog summary
Overview: The document describes the VariControl VC 1 machine and process control system by Bihler, designed for automation solutions in stamping and forming assembly technology. It emphasizes ease of use, process safety, and efficiency.
Key Features:
  • Ease of Use: The system allows simple and fast machine setup without programming experience, reducing setup times and minimizing errors.
  • Diagnostic and Help System: The bASSIST system provides multimedia support, making it easy for less qualified employees to operate the machines.
  • Direct Programming: NC process modules can be programmed directly via simple input screens, allowing for flexible integration of various units and processes.
  • Cost Efficiency: Setup does not require external programming devices, leading to significant cost savings.
  • Customizable Interfaces: Production menus and user interfaces can be tailored to specific applications.
  • Data Integration: The system supports efficient process monitoring and data integration into customer networks, with worldwide access and automatic documentation.
  • Remote Maintenance: Secure remote maintenance is possible via VPN, reducing service interventions and costs.
  • Scalability: The system allows for easy integration of subsequent processes, making production systems scalable.
  • Language Flexibility: Operating language can be changed online without downtime.
Technical Specifications:
  • The controller is housed in an air-conditioned cabinet and connected to machines via cable channels.
  • Power connection is 400V/50 Hz, 3 phases, N, PE.
  • Uses an industry-standard PC with VX-Works OS and Ethernet-based buses for axis controllers.
  • All axes are programmed as cams, configurable without programming effort.
Standard Functions:
  • Machine controller for monitoring all machine functions.
  • Tool controller with programmable I/O bus modules for tool protection and control.
  • Axis controller with simple configuration for various NC units.
  • Measurement system for monitoring analog values with alarm thresholds.
  • Production data capture with job-specific recording and CSV export capability.
  • Logic functions for complex tool interactions without programming knowledge.
  • Diagnostic and help system with structured malfunction lists and user-extendable assistance.
  • Customizable interface and message configuration for production optimization.
Smart Factory Readiness: The system supports networking with machinery and process modules from other manufacturers, offering comprehensive operator support and efficient spare parts management.
Contact Information: Otto Bihler Maschinenfabrik GmbH & Co. KG, Lechbrucker Straße 15, 87642 Halblech, GERMANY. Tel.: +49(0)8368/18-0, Fax: +49(0)8368/18-105, Email: [email protected], Website: www.bihler.de
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Catalog excerpts

Flyer Bihler control system VariControl VC 1-1

The revolution in control technology With the VariControl VC 1 machine and process control system, Bihler emphasizes the keywords „Ease of Use“ and „Process Safety“ at a new, higher level. With state of the art software and hardware features, the intelligent control system guarantees greater efficiency in your production. The highly flexible control platform allows you to easily control even the most complex automation solutions in the field of stamping and forming assembly technology – on all Bihler machine types. The „bASSIST“ diagnostic and online help system assists your machine operator just like a second operator at his or her side. The continuous monitoring of all machine and tool functions guarantees maximum machine a

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Flyer Bihler control system VariControl VC 1-2

The highlights – for your benefit Simple, fast machine setup without programming experience Direct programming of NC process modules via simple input screens in the controller – Short setup times – Minimized risk of error – Increased machine performance – Increased machine availability – Reduced manufacturing costs – Reduced tool spare parts costs Additional processes thanks to the user-friendly integration of NC modules such as slide units, feed units, presses, strip transport, tapping and screw insertion units and control mechanisms – The VC 1‘s scope of application can be extended to include...

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Flyer Bihler control system VariControl VC 1-3

Integrated recording of measured values and production data Simple integration of subsequent processes – Efficient process monitoring – High level of transparency during production – The machine grows in step with the requirements (quality, throughput, level of automation) – Easy to integrate in all internal customer networks – Worldwide access capability – Production systems become scalable – Automatic documentation of processes/manufactured parts – Extremely simple networking of machines for stream lined production planning – Minimum downtime Remote maintenance capacity via secure Internet...

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Flyer Bihler control system VariControl VC 1-4

Technical data The entire controller (power supply unit, electronic control and monitoring system, operating panel) is housed in a free-standing, air-conditioned operating cabinet (width 700 mm, depth 700 mm, height 2100 mm) (Exception: with the RM series, RM-NC, GRM-NC and BNC 2 the controller is integrated in machine housing). It is connected to the machine by means of a mobile system of cable channels. Depending on the number of axes and the sizes used, the additional controls may be located in other modular cabinets or on the machine. Axis controller: Simple configuration of standard functions...

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Flyer Bihler control system VariControl VC 1-5

READY FOR THE SMART FACTORY – Secure communication and networking with external systems – Simple networking of machinery and process modules from other manufacturers with Bihler systems – Minimizing downtime through constant online diagnostics of the machine and all processes – Comprehensive support for operators with setup and tool change videos, the bASSIST online help system as well as remote maintenance – Production optimization thanks to comprehensive transparency (MES) – „Self-correcting stamping and forming tool“ as a successful example – Efficient spare parts management with cross-linked...

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Flyer Bihler control system VariControl VC 1-6

I Otto Bihler Maschinenfabrik GmbH & Co. KG Lechbrucker Stralie 15 87642 Halblech GERMANY Tel.: +49(0)8368/18-0 Fax: +49(0)8368/18-105 [email protected] www.bihler.de

 Open the catalog to page 6
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.