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Brochure Processing center BZ 2

Brochure Processing center BZ 2

Brochure Processing center BZ 2

Product catalog summary
Overview
The BZ 2 Processing Center by Bihler is a versatile manufacturing system designed for precision component production. It offers high production performance, flexibility, and process reliability, making it suitable for both stamped and formed parts as well as complete assemblies.

Key Features
  • Compact and universal material-transfer, manufacturing, and assembly line.
  • Open machine concept for easy tool changeover and maintenance.
  • Expandable with additional processing units for customized solutions.
  • Integration of key technologies such as thread forming, screw insertion, and welding.
  • High process reliability with Bihler VariControl VC 1.

Material Feeds
The BZ 2 offers various eccentric-controlled and NC-controlled feed units for different feed lengths and configurations. These units are height-adjustable and can be fitted on all sides.

Machine Design
The machine features two parallel processing planes with the option to add a third horizontal plane for more complex assemblies. This design allows for the integration of additional units and increased production complexity.

Press Units
The BZ 2 can integrate two types of presses: a 300 kN two-point eccentric press and a 100 kN eccentric press. These presses offer flexibility in press force and are designed for material feeding from all sides.

Slide Units
A wide range of slide units can be integrated, including normal slides, bottom slides, and narrow slides, each capable of being installed in any drive position.

Safety Equipment
The machine complies with EC machine guidelines and includes noise suppression, personnel protection, emergency stop buttons, and an integrated electrical safety system.

Machine and Process Control
The BZ 2 is equipped with the VariControl VC 1, which offers simple handling and monitoring of production processes via a touch display and multifunctional keyboard. It includes features like multimedia diagnostics, remote assistance, and customizable user interfaces.

Technical Data
  • Automatic operation speed: 5 to 400 s.p.m.
  • Main spindle drive with frequency converter for variable speed control.
  • Pneumatic and hydraulic systems for material clamping and lubrication.
  • Various feed units with different capacities and configurations.
  • Press units with nominal capacities ranging from 100 kN to 300 kN.

Dimensions and Weight
The BZ 2 is available in different sizes, with weights ranging from 5,000 kg to 12,000 kg, depending on the configuration.

Contact Information
Otto Bihler Maschinenfabrik GmbH & Co. KG, Lechbrucker Str. 15, D - 87642 Halblech, Tel.: +49-(0) 8368/18-0, Email: [email protected], Website: www.bihler.de
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Catalog excerpts

Brochure Processing center BZ 2-2

Highly-efficient flow production for your increase in value Bihler offers manufacturers of precision components powerful manufacturing systems to safeguard their competitive advantage. The Bihler Processing Center BZ 2 is a universally applicable material transfer, manufacturing and assembly line, which excels through the highest production performance, flexibility, process reliability and excellent manufacturing quality. Subject to customer requirements the modular, open machine concept enables differently dimensioned machine layouts to be realized. These can be adapted individually and be equipped...

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Brochure Processing center BZ 2-3

Processing Center The highlights at a glance Compact, universal material-transfer, manufacturing and assembly line for economical flow production Open machine concept guarantees easy access for rapid and easy tool changeover and tool maintenance Flexibly expandable through third, horizontally positioned level for integrating additional processing units Perfect adaptation for individual customer solutions following the module design principle Integration of all key technologies like thread forming, screw insertion, welding, etc BZ 2 is easy to insert and network into existing or planned production...

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Brochure Processing center BZ 2-4

Machine design Two parallel processing planes are arranged vertically, one behind the other, on the basic body. Since both faces are absolutely identical, all units may be fitted at the front or rear face. Where necessary, these two planes may be supplemented by a third, horizontal plane in front or behind the vertical processing planes. As a result, the possibility exists to integrate additional units in the production concept and to produce increasingly complex components and assemblies. Material feeds Various eccentric-controlled longitudinal and cross feed units with feed cycle reduction...

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Brochure Processing center BZ 2-5

Processing Center The 3rd forming plane The third forming plane may be realised at the front face A and/or rear face B. The drive is effected by means of a steep-taper drive and flange-mounted bevel gearing at any lower drive position. The width of the drive block corresponds to the grid dimension of the machine. As a separate drive block is used for each central mandrel unit, the unit too may be inserted at any lower drive position of the machine. The slide units can, subject to requirements, also be used horizontally on this third forming level. The units are capable of swivelling in a horizontal...

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Brochure Processing center BZ 2-6

Stoking rate Automatic operation: infinitely variable from 5 to 400 s.p.m. Setting mode: infinitely from 5 to 40 s.p.m. Slide units Standard slides with positive direct control by double flat cams. Version C: nominal capacity 50 kN; max. stroke 30 mm; Underslide version: nominal capacity 30 kN; max. stroke 25 mm; for fitting under 300 kN two-point eccentric press. Narrow slide: nominal capacity 40 kN; max stroke 50 mm; narrow slide positively controlled: nominal capacity 40 kN; max. stroke 40 mm; slide units with operating characteristic similar to RM 40 normal slide unit; normal; positively...

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Brochure Processing center BZ 2-7

Otto Bihler Maschinenfabrik GmbH & Co. KG Lechbrucker Str. 15 D - 87642 Halblech Tel.: +49-(0) 8368/18-0 Fax: +49-(0) 8368/18-105 [email protected] www.bihler.de

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.