Catalog excerpts
X Performer Forming Taps
Open the catalog to page 1X Performer Forming Tap Series (XPF) 1 Low-torque spec with specially de designed threading 2 V-Coating : wea extreme wear resistance 3 Size range from M1 to M45
Open the catalog to page 2XPF is Different from Others ! Reducing approx. Reducing approx. A thermograph image taken immediately after tapping High Tapping Torque Work Material * To photograph the process, machining was carried out by applying paste instead of using coolant, However, during normal machining, coolant should be used. Restraining Burrs Resistance improved Minimum Quantity Lubrication XPF has a high durability even machining with chlorine-free coolant. S-OIL-XPF is also suitable for MQL machining operation.
Open the catalog to page 3Deciding Cutting Speed Does low cutting speed contribute to long tool life? It doesn't apply to XPF. Slow speed tapping, which generates less heat, causes bigger cutting resistance and tool wear. Cutting speed should be adjusted properly to find the most appropriate cutting speed for tool life. Cutting Speed Tapping Holes Excessive Wear Excessive Wear Excessive Wear GP-OUT Excessive Rubbing Noise GP-OUT GP-OUT GP-OUT Choosing the Appropriate Coolant High lubricant water-soluble coolant is highly recommended as well as non-soluble coolant. Water-soluble coolant must be used for high speed...
Open the catalog to page 4Calculation for torque XPF achieves 30% reduction of torque, according to the calculation. The tapping data on page 3 shows 40% reduction of torque in synergy with appropriate cutting speed. Please refer to the following table for large diameter tapping and the formula for calculating torque. Calculated machining torque of large diameter taps by work materials Conventional forming taps K : Coefficient of work material E : Pitch diameter P : Pitch The above formulas are the guidliene in case of the external supply of water-soluble coolant. Please note that the actual torque changes depending...
Open the catalog to page 5Useful Tips Countermeasure for Burr Comparing with the conventional forming taps, XPF reduces burr with low-torque spec. Tool Work Material Hole Size Tapping Length Cutting Speed Burr Occurence Rate (%) Large Reduction of Burr ! Non-Water Soluble Specialized Machine Forming tap forms the screw thread by plastic deformation. Therefore, without having chamfering, burr is made on the edge of the hole. To prevent burr, chamfering with 60° is highly recommended If 118° of chamfering is required for drilling, burr is prevented by setting the diameter of chamfering to screw size + 2 pitches...
Open the catalog to page 6Forming taps are even 35HRC
Open the catalog to page 7Processing Data_ Processing Data_ S-XPF Spiral Fluted Tap Ideal for work material especially for small diameter threads Tool Tapping Holes 5.000 10.000 Internally-fed coolant improve tool life Breakage Excessive Wear Excessive Wear Excessive Wear
Open the catalog to page 8Metric ■ High performance forming tap ■ For longer tool life ■ Maschio a rullare ad alta performance ■ Stability e durat ■ Taraud a refouler a haute performance ■ Outil a longue duree ■ Yuksek performans ovalama kilavuzu ■ Daha uzun takim omru ■ High Performance rulletap ■ L^ngere standtid ■ High performance pressgangtapp ■ Livslangd ■ Alta prestaciones, macho de laminacion ■ Duracion mayor ■ BwCOKOnpOM3BOflMTe^bHWe HaKaTHwe MeTMUKn ■ C yBennqeHHON CTonKOCTbW ■ Wysoka wydajnosc wygniatania gwintow ■ dtuzsza zywotnosc Drill Hole Size ZA Price 48133138...
Open the catalog to page 9■ High Performance rulletap ■ High performance pressgangtapp ■ Alta prestaciones, macho de ■ Wysoka wydajnosc wygniatania gwintow Drill Hole Size ZA Price 48225149 48225155 48225161 48225169 ZA= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de levres - Liczba ostrzy -Antal sk«r - Antal skar - Numero de ranuras - Mwcno pewy^wx kpomok - Kanal sayisi
Open the catalog to page 10Metric ■ High performance forming tap ■ ISO 2/4HX for M<1,4 ■ Oil groove with M > 3 ■ Maschio a rullare ad alta performance ■ ISO 2/4HX per M<1,4 ■ Maschi con scanalatura di lubrificazione per M > 3 ■ Taraud a refouler a haute performance ■ ISO 2/4HX pour M<1,4 ■ Tarauds avec rainure d'huile pour M > 3 ■ Yuksek performans ovalama kilavuzu ■ ISO 2/4HX M<1,4 ■ M > 3 yag olugu ■ High Performance rulletap ■ ISO 2/4HX til M<1,4 ■ Med oliespor M > 3 ■ High performance pressgangtapp ■ ISO 2/4HX och M<1,4 ■ Oil sporr for M > 3 ■ Alta prestaciones, macho de laminacion ■ ISO 2/4HX para M<1,4 ■...
Open the catalog to page 11■ Maschio a rullare ad alta performance ■ Taraud a refouler a haute performai ■ Yuksek performans ovalama kilavuzu ■ High Performance rulletap ■ High performance pressgangtapp ■ Alta prestaciones, macho de laminacion ■ Wysoka wydajnosc wygniatania gwintow EDP M P L 11 d a Drill Hole Size ZA Price nw sizes 48042149 5 0,8 70 25 6 4,9 4,61 ~ 4,68 5
Open the catalog to page 12Metric ■ High performance forming tap ■ Hochleistungsgewindeformer ■ Maschio a rullare ad alta performance ■ Taraud a refouler a haute performance ■ Yuksek performans ovalama kilavuzu ■ High Performance rulletap ■ High performance pressgangtapp ■ Alta prestaciones, macho de laminacion ■ Wysoka wydajnosc wygniatania gwintow EDP M P oversize L 11 d a Drill Hole Size ZA Price
Open the catalog to page 13Metric ■ High performance forming tap ■ Maschio a rullare ad alta performance ■ Taraud a refouler a haute performai ■ Yuksek performans ovalama kilavuzu ■ High Performance rulletap ■ High performance pressgangtapp ■ Alta prestaciones, macho de laminacion ■ Wysoka wydajnosc wygniatania gwintow a Drill Hole Size ZA Price 2,1 1,86 ~ 1,90 4
Open the catalog to page 14■ S-XPF (FORM D) O Metric ■ High performance forming tap ■ 4P chamfer ■ Hochleistungsgewindeformer ■ 4 Gang. Anschnittlange ■ Maschio a rullare ad alta performance ■ Taraud a refouler a haute performance ■ 4 filleti ■ 4 entree gun ■ Yuksek performans ovalama kilavuzu ■ 4p pah ■ High Performance rulletap ■ 4 x stigning pa oplob ■ High performance pressgangtapp ■ 4 x stigning ■ Alta prestaciones, macho de laminacion ■ 4 pasos ■ BblCOKOnpOU3BOflUTe.nbHbie HaKaTHbie MeTMUKU ■ 4 BUTKa ■ Wysoka wydajnosc wygniatania gwintow ■ Nakroj - 4p a Drill Hole Size ZA Price
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