Composite Solutions Vol.3
28Pages

Aerospace Solutions Composite D-STAD DIA-BNC DIA-HBC DIA-MFC DIA-REC HBC60 PFB

CFRP Aerospace Solution D D-STAD Diamond coated straight ute triple angle drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIA-BNC Diamond coated router for multi-purpose milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIA-HBC Diamond coated router for high feed routing and...

OSG’s Ultra-Fine Diamond Coated Patented Ultra-Fine Grain Size OSG’s patented ultra-fine diamond coating has a maximum diamond grain size diameter of 2μm. This strictly controlled diameter allows our coating to be super smooth and extremely sharp, which visually is easily distinguishable from our competition. OSG's Ultra-Fine Diamond Coating Competitor's Diamond Coating OSG's Ultra-Fine Diamond Coating Competitor's Diamond Delamination Elimination of Diamond Delamination OSG manufactures all diamond products in-house with absolute control. We produce our carbide, design our tools and...

Key features D-STAD Diamond Coated Straight Flute Triple Angle Drill Triple Angle Geometry (PAT.) Reduces fiber breakout and push-out delamination at hole exit. Straight Flute Eliminates pull-up delamination at hole entrance. OSG Diamond Coating (PAT.) Provides superior wear resistance and anti-welding properties. Conditions D-STAD CFRP

Machining Data OSG’s diamond coated drill vs. a competitor’s PCD twist drill Patented triple angle geometry to reduce push-out exit delamination. Straight-fluted to eliminate pull-up entrance delamination. Competitor's PCD Twist Drill D-STAD vs. competitor’s PCD twist drill D-STAD Work Material Drilling Speed Regrind Price Feed 24% Total Cost Reduction Total Cost Water Soluble Hole quality comparison Entrance A considerable quality difference at the exit! Tool life determinant: Delamination OSG’s diamond coated drill vs. a competitor’s diamond coated drill D-STAD demonstrated 19 times...

For Drilling ■ High performance ■ Triple angle drill ■ For CFRP material without delamination Fiber breakout ■ High performance ■ 3-facet bor ■ For CFRP materiale uden udflosning ved gennemboring ■ High performance ■ Triple angle drill ■ För CFRP material utan delaminering fiber beakout ■ Haute performance ■ Foret 3 pentes ■ Pour matériaux composites sans délamination de la fibre ■ Alta prestazione ■ High performance ■ Punta triplo angolo ■ Bohrer mit 3 Spitzenwinkeln ■ Per materiali compositi CFRP Senza ■ Für Verbundwerkstoffe delaminazione (Kohlefaser / CFRP) Entwickelt für...

Key features DIA-BNC Diamond Coated Router for Multi-Purpose Milling Fine Nick Geometry (PAT.) • Achieves high efficiency in both roughing and finishing applications. • Eliminates uncut fibers and delamination. OSG Diamond Coating (PAT.) Provides superior wear resistance and anti-welding properties. Pocketing, Plunging & Ramping Longer tool life can be achieved through flute management(see below). Flute Management Longer tool life can be achieved by changing milling position of the flute. 7

Machining Data Stringer and trimming DIA-BNC was able to achieve four time the durability versus the competitor. Comparison of Durability Milling Length (m) 20 40 CFRP Stringer end trim Competitor (Diamond Coated) Conditions DIA-BNC Trimming & Plunging operation - Umsäum und Tauchbearbeitungen - Rifilatura operazioni in spinta - Opération de contournage, rainurage et plongée - Til sidetrimning og udfræsning - Trimning och plunging operationer - Operaciones de corte y penetrado - Обрезка и плунжерное фрезерование - Çapak Alma ve Daldırma işlemi Obróbka konturowa i czołowa ( Trimming &...

Carbide End Mills for Trimming ■ High performance ■ Für CFRP Werkstoffe ■ Vielzahnfräser ■ Umsäum und Tauchbearbeitungen ■ Für Dünnwandige Werkstücke ■ Alta prestazione ■ Per materiali compositi CFRP ■ Multitaglio ■ Rifilatura operazioni in spinta ■ Per materiali sottili ■ High performance ■ For CFRP materiale ■ Flerskærs ■ Til sidetrimning og udfræsning ■ For tynde materialer ■ High performance ■ För CFRP material ■ Flerskärig ■ Trimning och plunging operationer ■ För tunt material ■ Altas prestaciones ■ Para fibras CFRP ■ Multi-diente ■ Operaciones de corte y penetrado ■ Para plancha...

Key features DIA-HBC Diamond Coated Router for High Feed Routing and Finishing in Thick Laminates Compression Cutting Mechanism Reduces delamination and uncut fibers on both top and bottom laminate surface. Left Hand Helix (Shank Side) Directs cutting force downward. 4-Flute Geometry For optimal overlap and chip evacuation. Right Hand Helix (End Cut Side) Directs cutting force upward. OSG Diamond Coating (PAT.) Provides superior wear resistance and anti-welding properties. Compression Mechanism Bad Effect of Right Hand Helix Bad Effect of Left Hand Helix Right hand helix Right hand cut...

Machining Data Herringbone end mill for CFRP routing With a herringbone flute design, the DIA-HBC is capable of finishing CFRP without delamination. OSG’s patented diamond coating contributes to long tool life and excellent surface finish. Tool Size DIA-HBC (Special) 9.525mm DIA-HBC Work Material Milling Method Milling Speed Vertical Machining Center Tool Life Resin Welding High Feed Milling DIA-HBC4 demonstrated excellent performance and surface finish at high feed rates. This 4-flute herringbone design was able to mill up to 480 IPM without leaving streak marks on the material....

Carbide End Mills for Trimming ■ High performance ■ Für CFRP Werkstoffe ■ 4,6 Nuten ■ Für stabile Werkstücke (Dickwandig) ■ Alta prestazione ■ Per materiali compositi CFRP ■ 4,6 denti ■ Per spessori elevati ■ Haute performance ■ Pour matériaux composites ■ 4,6 dents ■ Pour les matères épaisses ■ Yüksek performans ■ CFPR malzemesi için ■ 4,6 ağızlı ■ Kalın malzemeler için ■ High performance ■ For CFRP materiale ■ 4, 6 skær ■ For tykke materialer ■ High performance ■ För CFRP material ■ 4 och 6 skäriga ■ För tjockt material ■ Altas prestaciones ■ Para fibras CFRP ■ 4,6 dietes ■ Para plancha...