Osborn Roller Technologies
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Roller Technologies

EXPECT MORE From start to finish, Osborn has your back. As the global leader in surface treatment and finishing solutions, Osborn knows that it’s about more than just a product. With Osborn, you have a partner; an expert in your field that is dedicated to providing you the right solutions to do the job at hand better, faster, and safer.

Robert Calabuig VP Roller Technologies Dear Customer, since Osborn’s inception in 1887, success has always been about ensuring that you finish first. Whether it was last century, last week or in the last hour, customers like you need the right solutions and count on us. Engineering expertise and manufacturing skills are what set the Osborn brand apart. People experienced in surface treatment solutions and finishing tools, collaborating with cutomers to achieve optimum esults. Matching tough nishing problems with the r fi right solutions when and where you need them. In addition to more than...

Product Overview Brush Rolls Standard Brush Rolls HDL Premium Brush Rolls Helimaster Premium Brush Rolls Furnace Rolls Furnace Rolls Aluminum Furnace Rolls Carbon Steel Furnace Rolls Electrical and Stainless Steel Non-woven Rolls Premium Non-woven Rolls Standard Non-woven Rolls Chemical Non-woven Rolls Bridle Non-woven Rolls Non-Woven Abrasive Rolls Lipprite® Lipprox® Process Line Examples Hot and Cold Rolling Mill Hot Dip Galvanizing Hot or Cold Annealing & Pickling Automotive Press  & Blanking Lines

Brush Rolls

Brush Rolls HDL APPLICATION The demands relating to the quality and the technical product characteristics of flat rolled steel in the form of cold rolled steel, tin plated steel, electrical steel, galvanized strips or other refined surface materials are steadily rising. Along with increasing processing speeds, optimising the tempering, refinement or coating process of the upstream strip cleaning section also increases. With the development and introduction of the HDL® brush roller, Osborn has found an answer to these demands, in comparison to conventional brush rollers. HDL® sets new...

Brush Rolls SOLUTIONS HDL Premium Brush Rolls Cleaning, descaling and strip surface finishing for all Metal Sheets and Strip Processing Lines • very precise brushing control • high cleaning performance deep in the strip surface roughness • very long life-time • high-contact density • uniform surface finishing • very uniform brush wearing • reducing maintenance costs Standard Brush Rolls Cleaning, descaling, deburring and scratching in Metal Sheets and Strip Processing Lines • price Competitive and good Cleaning and Life Performance • flexible brush system-based of customers and application...

Brush Rolls Metallurgic Field Process Line

Brush Rolls Strip polishing and finishing Metallurgic Field Process Line • Polishing Line, • Annealing Pickling Line, • Finishing Line • oxide removal, polishing and finishing of hardened and tempered strips • oxide removal, polishing, finishing and generating decorative surfaces Metallurgic Field Process Line Carbon steel • Continuous Pickling Line Stainless steel • Hot Strip–Annealing Pickling Line • Hot Strip–Annealing Pickling Line Carbon steel Aluminum Non ferrous Scale removal • heavy duty descaling prior to acid pickling • heavy duty descaling between acid tanks • scale and dirt...

Brush Rolls HELIMASTER APPLICATION Osborn’s Helimaster brush rolls are perfect for cleaning work and back-up rolls in wet or dry operated rolling and skin-pass mills. They have been fitted to technological developments worldwide for decades, both in online lines integrated in strip lines as well as stand-alone off-line rolling stands. The rollers can work sporadically or continuously when designed as a wire or an abrasive brush. Each brush is neutrally ground at the radius and gets axially. This means that it gets either a cylindrical camber ground or, for offsetting the computed roll...

Brush Rolls HELIMASTER – SOLUTIONS Helimaster Premium Brush Rolls with wire or abrasive Bristles Roll Coating Control in Hot and Cold Rolling Mills Roll Cleaning and Scratching • very precise brushing control • very high density brush rolls • very long life-time • flexible ground brush surface contours – (convex, concave, CVC, cylindric) • customized brush material (considering customer‘s set up and back-up rolls) • long ground Helimaster brush rolls possible – length 8000 mm Individually adapted camber grou

Brush Rolls

Furnace Rolls

Furnace Rolls FURNACE ROLLSAPPLICATION The tempering of hot mill plates made of precipitation hardening aluminum alloys through the process of solution annealing, serves the purpose of attaining higher strength and strain values along with a good level of corrosion resistance. Today, this is required for structural parts in aircraft in accordance with the strict requirements of standards AMS 2750D, AMS 2750C and AMS-H-6088. The careful transportation of these aluminum plates in ‘hard metal and hard material technology’ roll hearth furnaces takes place as a batch or continuous process at...

Furnace Rolls NO PICK UP WITH OSBORN! Pick-up will not form on the brush surface Osborn Furnace Rolls Conventional furnace Roll Aside from the production of new rolls, the recovering and replacement of worn brushes in older lines is also one of our core competences. By precisely measuring the course of the plate as well as the state of the individual rolls within the furnace by means of self-developed test equipment, we are able to optimise plate tracking if needed, which maximizes the output of the entire system. Roll coverings made from extremely dense stainless steel wires in special...

Furnace Rolls SOLUTIONS Furnace Rolls Aluminum Aluminum Plates Solution Heat Treatment Furnaces • controlled tracking • longer lifetime • no marking • reduced noise Furnace Rolls Carbon Steel Carbon Steel Annealing Furnaces (CAL and CGL) • no pick up or indentation • higher wear resistance compared to ceramic • no cermic particles detached • improved zinc adhesion Furnace Rolls Electrical and Stainless Steel Electrical Steel Annealing Furnaces for GO or NGO (ACL and DCL) Stainless Steel Furnaces (CAPL and BAL) • no pick up or indentation • higher wear resistance compared to ceramic or...