Brochure

Brochure
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Brochure

Product catalog summary
Company Overview
Ortlinghaus Group, founded in 1898, is a family-owned company specializing in manufacturing plates, clutches, and mechatronic systems. With over 550 employees, it operates in Germany, Switzerland, and China, focusing on stability, innovation, and growth. The company is known for its Sinus® plate, which has significantly impacted press technology, and its advancements in mechatronic systems.
Industry Sectors
Ortlinghaus serves various industries, including marine, agriculture, construction, oil & gas, materials handling, and mining technology. It is a leading supplier in the press technology sector, providing products for mechanical and servo presses.
Product Offerings
  • Automotive Presses: Features the Pa.go mechatronic system for clutch-brake units, offering preventive maintenance and error diagnosis.
  • Servo Presses: Utilizes high-torque electrical motors, requiring reliable safety brakes. Ortlinghaus provides both standard and custom-designed brakes.
  • C-frame Presses: Available in capacities from 40 to 250 tons, featuring the innovative Cee.go clutch-brake unit.
  • Forging Presses: Offers a range of products, including clutch-brake units and large dimensional plates for high torque applications.
Technical Specifications
Ortlinghaus offers a comprehensive range of plates for clutches and brakes, adhering to standards like DIN 867 and DIN 5480. The company provides various clutch-brake units with torque capacities ranging from 3,000 Nm to 1,400,000 Nm, suitable for different press types.
Safety and Standards
According to DIN EN 692, Ortlinghaus ensures safety in mechanical presses with devices like the linear motion lock, preventing unintended movement during maintenance. The company's products conform to European safety standards and are largely maintenance-free.
Innovations and Developments
Ortlinghaus continues to innovate with products like the Prot.act servo brake, designed for Siemens torque motors, and the Series 170 brake, offering minimal space requirements and low noise operation.
Specifications and Features
The document describes various series of clutch-brake units and compact drives by Ortlinghaus, highlighting their specifications and features. The Series 123 is hydraulically actuated, wet-running, and oil-cooled, offering high torque and efficiency. The Series 045 and 046 compact drives include a clutch-brake unit, flywheel, and gearbox, optimized for metal-forming machinery. The Series 400, 406, and 420 are pneumatically actuated, designed for high performance in press engineering.
Technical Advantages
The multi-plate construction and oil-cooled friction pairing in Series 123 provide a compact design with high operating efficiency. The planetary gears in Series 045 and 046 save space and reduce rotating masses. The Cee.go system for C-frame presses combines wet-running steel/sinter plates with pneumatic actuation, enhancing equipment effectiveness.
Applications and Compliance
The clutch-brake units are suitable for a range of applications including press, shear press, and embossing presses. They comply with international safety regulations and are approved by the German employers’ liability insurance association.
Performance Parameters
Torque ranges from 3,000 to 700,000 Nm, with rotational speeds between 215 and 3,200 min-1. Dimensions vary across series, with outside diameters from 166 to 2,100 mm and lengths from 48 to 1,450 mm.
Control Systems
The document details control units like the Pa.go system, which offers precise closed-loop control for clutch-brake units, enhancing performance under varying conditions.
Quality and Certifications
Ortlinghaus is certified under multiple standards including ISO 9001, ISO 14001, and BS OHSAS 18001, ensuring quality, environmental protection, and occupational health and safety. The company emphasizes systematic development processes and industry management to maintain high standards.
Conclusion
Ortlinghaus offers a range of innovative clutch-brake units and compact drives, designed for efficiency and compliance with safety standards. Their integrated management system supports continuous improvement and customer satisfaction.
Introduction
Ortlinghaus-Werke GmbH is committed to maintaining high standards in occupational health and safety, environmental responsibility, and sustainable business practices. The company is actively working towards ISO 18001 certification to enhance its occupational health and safety measures.
Environmental Commitment
The company prioritizes minimizing the environmental impact of its operations. Employees are dedicated to adhering to essential environmental guidelines, and processes at the Wermelskirchen site are certified to meet these standards.
Sustainability and Success
Ortlinghaus believes that long-term success is achievable through a balanced approach that integrates economic, ecological, and social considerations.
Contact Information
Ortlinghaus-Werke GmbH, Kenkhauser Str. 125, 42929 Wermelskirchen, Germany. Phone: +49 (0)2196 85 - 0, Fax: +49 (0)2196 855 - 444, Email: [email protected], Website: www.ortlinghaus.com
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Catalog excerpts

Brochure-2

Ortlinghaus (U.K.) Ltd. / England Ortlinghaus France / France Ortlinghaus AG / Switzerland Ortlinghaus Drive Technology (Shanghai) Co., Ltd / China Ortlinghaus Drive Technology India Pvt.Ltd. / India OOO „Ortlinghaus RUS“ / Russia Wermelskirchen / Germany Gams / Switzerland Shanghai / China Ortlinghaus Group. Otto Ortlinghaus established the Ortlinghaus Group in 1898. It However, we achieved worldwide renown with the Sinus® originally manufactured machine knives and tools. Since 1923 plate, which had a substantial impact on press technology. The Ortlinghaus has been producing plates, which form...

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Brochure-3

We have been active in the press technology industry for more world – and we are highly motivated to meet and exceed our pre- than 75 years. Today, we offer products across the entire spectrum vious standards. We work with our customers to create custom of mechanical presses and servo presses, from clutch-brake units solutions that are characterized by innovation and superior engi- and brakes to compact drives and mechatronic control technology. We are the only manufacturer to successfully combine building Our worldwide network of more than 25 subsidiaries, sales part- clutches with producing...

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Brochure-4

Applications. Automotive presses Features: · Complete press drive with flywheel, planetary gear and clutch-brake unit · Hydraulically actuated · Generation and transferral of forming energy for the kinetic energy of the rotating flywheel Features: · Complete press drive with flywheel, planetary gear and pneumatically actuated clutch-brake unit · Generation and transferral of forming energy for the kinetic energy of the rotating flywheel Clutch-brake unit Series 123 Torque: 3,000 - 630,000 Nm Features: · Hydraulically actuated, wet-running, high thermal load allowed · Acceleration and deceleration...

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Brochure-5

Applications. Servo presses Hydraulic multi-plate brake Series 022 Torque: 1,000 - 30,000 Nm Features: · Plates with sintered, or organic lining · Hydraulically released multi-plate brakes C-frame presses Clutch-brake unit Cee.go Torque: 5,200 - 28,000 Nm Features: · Acceleration and deceleration of press ram in single stroke mode · Wet-running, multi-plate, pneumatically actuated >> Page 19 Brake Series 170 Torque: 1,875 - 60,000 Nm Features: · Presses driven directly by high-torque electrical motors · edium-sized presses from press force M 250 tons up to large presses with press force 2,500...

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Brochure-6

Applications. Forging presses Control units Series 0086 - 392 Features: · Fast filling and draining of the piston chamber of the clutch-brake unit · Control of the clutching and breaking function of the clutch-brake unit · Including safety valve Features: · omplete press drive with C flywheel, planetary gear, and clutch-brake unit Brake Series 128 Features: · Power packs with oil tank capacity of up to 630 liters Torque: up to 300,000 Nm Features: · Deceleration of press ram in single-stroke mode · Transferring forming energy from flywheel to press ram · Hydraulically actuated clutch and brake...

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Brochure-7

Outside diameter: 480 - 900 mm Torque: 150 - 1,600,000 Nm Main drive locking clutch Series 055 According to DIN EN 692, the relevant safety standards for press The Ortlinghaus ram locking mechanism enables a variable For dry- and wet-running clutches and brakes, Ortlinghaus is able the other drive components by lugs and slots, and the spline engineering, a mechanical restraining device must be present in locking of the press ram in any position, with a short actuating to provide a very comprehensive range of plates. The plates and is in accordance with DIN 867 and DIN 5480 as well as other mechanical...

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Brochure-8

Servo brake Series 170 Servo brake With the 170 model series, Ortlinghaus has developed a transfer high torque. Thanks to its enclosed design, the brake Prot.act is a servo brake which has been developed specifically for The Prot.act has the function of a linear motion lock in stationary hydraulically released and spring-loaded brake with dry-running also operates with low external pollution and minimal noise. It the dimensions of the Siemens torque motors 1FW3 and 1FW4. presses. It has extremely fast reaction times due to the directly friction elements specifically developed for servomotor-driven...

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Brochure-9

Rotations per minute: 350 - 1,700 min-1 Outside diameter: 480 - 2,100 mm Outside diameter: 199 - 1,180 mm The hydraulically actuated clutch-brake units from the series 123 They operate in sealed housings which prevent leakage and keep The Ortlinghaus compact drive from the series 045 and 046 is of the machine in a space-saving assembly. These series have work exclusively with wet-running, oil-cooled plates with fric- switching noise to a minimum. a ready-to-install drive unit consisting of a clutch-brake unit, a proven themselves in thousands of metal-forming machines flywheel and a gearbox....

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Brochure-10

The pneumatically actuated clutch-brake units from the tried- • riction element selection depending on shape and material F Cee.go is an innovative clutch-brake unit for C-frame presses. The steel/sinter for a wet-running operation. The plate stack is virtually and-tested series 400, 406, and 420 have been further developed to obtain the most effective service life with quiet switching system is wet-running and pneumatically actuated and increases maintenance-free, thus reducing press downtime. to meet the increasing performance and safety requirements in under all operating conditions. The friction...

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Brochure-11

Systems comparison. Systems comparison. Hydraulically actuated, wet-running Control: Hydraulic open-loop progressive control Hydraulically actuated, wet-running Control: Pa.go, Mechatronic closed loop control Clutch-brake unit Series 123 Function · ast filling and draining of the piston F chamber of the clutch-brake unit · Control of the clutching and breaking function of the clutch-brake unit Features: · et-running, hydraulically actuated W clutch-brake unit. Constant cooling-oil supply enables a high thermal load. Ideal for single-engagement flywheel presses · Including safety valve · echnology...

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