Company Profile and Overview

Ortac, established in 1969 in Istanbul, Turkey, is a leading manufacturer specializing in industrial injection machine tools. The company produces plastic and metal cable glands, flexible spiral conduits, and accessories serving industries such as mechanical engineering, automotive, railways, electrical installations, hazardous areas, and lighting. Ortac operates a modern facility with 15 injection machines, 8 CNC and metal processing machines, and employs over 80 personnel in R&D and quality departments. It maintains a global presence through more than 50 representatives worldwide.

Product Series and Structure

The product catalog is organized into four main series based on material and application:

• Plastic Light Series
• Plastic Medium Series
• Plastic Heavy Series
• Steel Series

Each series includes multiple product lines and variants tailored to specific industrial needs.

Plastic Light Series Specifications

This series features models such as OK07 F, OK10 F, OK15 (A, B, F), OK18 B, OK20 (F, Y), and OK24 (A, B, F). Key technical parameters include:

• Material: PA6 reinforced with 30% fiberglass
• Operating Temperature: -30°C to +130°C
• Maximum Speed: 8-9 m/s depending on model
• Bending Radius: Ranges from 18 mm to 125 mm depending on model
• Load Capacity and Unsupported Length: Detailed load diagrams specify maximum additional load over unsupported lengths from 0.1 m to 2.5 m

Dimensional data includes inner and outer heights and widths, bending radius, and weight per meter. For example, the OK07 F 007 R018 model has inner dimensions of 7x7 mm, outer dimensions of 10x12 mm, a bending radius of 18 mm, and weighs 0.07 kg/m.

Assembly and Mounting

Plastic end bracket assembly dimensions and connection types are provided for secure installation. Assembly and disassembly procedures are illustrated to ensure proper handling and maintenance. Variants include open series, openable from inside or outside, fixed frame, and half-covered series for application flexibility.

Summary of Key Technical Parameters (Plastic Light Series)

Plastic Medium Series (OK24, OK25, OK30, OK35, OK42)

This series includes plastic vertical and horizontal separators and end bracket assemblies. Material is PA6 with 30% fiberglass reinforcement, operating at speeds up to 7 m/s and temperatures from -30°C to +130°C.

Dimensions and Mechanical Parameters

• Bending radii vary by model (40 to 150 mm).
• Unsupported lengths and additional load capacities are specified for spans from 0.4 m to 2 m.
• Chain length and movement parameters are calculated using formulas: L = HM/2 + Y, X = 2R + C, Y = πR.

Assembly and Mounting

• Plastic and metal end bracket assemblies with detailed top and front views.
• Foot mounts support fixed or movable configurations with specified movement angles.
• Separator types include vertical and horizontal, with openable designs for maintenance.

Load Diagrams and Performance

Load diagrams assist in selecting appropriate separator sizes based on mechanical load requirements and unsupported lengths.

Best Practices

• Operate within specified speed and temperature limits.
• Adhere to bending radius and load capacity guidelines.
• Use correct assembly components matching the separator model.
• Follow chain length calculation formulas for accurate installation.

Plastic Heavy Series (OK40, OK60)

Designed for heavy-duty applications, these series use PA6 with 30% fiberglass, operating at speeds up to 5 m/s (OK40) and 4 m/s (OK60), with temperature range -30°C to +130°C.

Mechanical and Dimensional Specifications

• Bending radii range from 75 mm to 300 mm (OK40) and 100 mm to 300 mm (OK60).
• Detailed inner and outer dimensions and weights per meter are provided for variants (A, AL, K, Y).
• Load diagrams specify allowable additional loads for unsupported lengths from 1 m to 5 m.

Mounting and Assembly

• Plastic and metal end bracket options with fixed or movable feet.
• Vertical and horizontal separators for cable organization.
• Assembly and disassembly instructions included for maintenance.

Recommendations

• Minimum bending radii for closed and half-covered series: 125 mm (OK40), 150 mm (OK60).
• Select 'B' dimension from model-specific tables.
• Verify foot movement capabilities for installation compatibility.

OK60 and OK80 Series Plastic Heavy Duty Cable Chains

These series include multiple variants (open, half-covered, closed) with plastic or metal end bracket assemblies. Material is PA6 with 30% fiberglass, operating temperature -30°C to +130°C, and maximum speed 4 m/s.

Dimensions and Parameters

• Inner heights range from 80 mm to 200 mm (OK80).
• Bending radii typically 150, 200, 250, 300 mm.
• Weight per meter specified, e.g., OK80 A 080 R weighs 3.384 kg/m.

Mounting and Assembly

• Plastic and metal end bracket assemblies with fixed or movable feet.
• Vertical and horizontal separators detailed.

Load and Performance

• Load diagrams specify additional load capacities and maximum unsupported lengths.

Steel Series (ÇS Series)

The steel series (ÇS22 to ÇS250) features zinc-coated steel and stainless steel options, with plastic glides for long-distance applications and high-quality zinc-coated fasteners.

Series Specifications

• CS22, CS30, CS45 series with inner heights from 22 mm to 45 mm and widths up to 600 mm.
• Bending radii options from 50 mm to 250 mm depending on series.
• Open, special design, and closed cover types available.

Assembly and Mounting

• Foot mounting assemblies with fixed or movable options.
• Mounting height, movement distance, radius, and pitch used for chain length calculations.

Load and Movement

• Speed range 1-2 m/s.
• Load diagrams specify additional load capacities for unsupported lengths from 1 m to 5 m.

Separator Applications

• Plastic and steel vertical and horizontal separators for cable management.

Customization and Recommendations

• Custom manufacturing available for special cable and hose dimensions.
• Dimension 'B' referenced in model tables.

CS Steel Series (CS45, CS60, CS75, CS110)

This series includes open, special design, and closed cover types with bending radii from 100 mm to 1000 mm. Inner heights range from 45 mm to 110 mm and widths up to 600 mm or more.

Assembly and Mounting

• Steel end bracket assemblies with fixed and movable foot options.
• Plastic glides recommended for long unsupported lengths.

Load and Chain Length Calculations

• Formulas for chain length and movement distances provided.
• Load capacities up to 50 Kg/m at 5.5 m unsupported length (CS60).

Separator Options

• Plastic and steel vertical and horizontal separators.

Special Design and Closed Cover

• Special aluminum steel series with customizable hole patterns.
• Closed cover series with minimum bending radii starting at 200 mm or 400 mm.

Recommendations

• Select dimension 'B' from tables.
• Use plastic glides for durability.
• Contact manufacturer for custom projects.

Large Steel Series (CS110, CS180, CS250)

These series offer large cable carriers with inner heights from 110 mm to 250 mm and widths up to 1500 mm. Bending radii range from 250 mm to 1400 mm.

Series Types

• Closed cover (K), open (A), and special design (B) variants.

Assembly and Mounting

• Steel end bracket assemblies with fixed and movable foot mounts.
• Detailed mounting hole and bracket dimensions.

Load and Chain Length

• Load diagrams specify additional loads from 20 to 140 Kg/m for unsupported lengths 4 m to 12 m.
• Chain length calculated using standard formulas.

Customization

• Hole types for aluminum lamella include round and elongated holes for cable/hose accommodation.
• Custom manufacturing encouraged for special requirements.

Critical Recommendations

• Choose appropriate bending radius and verify load capacities.
• Select suitable separator types.
• Follow assembly dimensions carefully.
• Use chain length formulas for installation planning.

General Recommendations and Best Practices

• Always operate within specified temperature and speed limits to maintain material integrity.
• Adhere strictly to bending radius and load capacity guidelines to prevent mechanical failure.
• Use correct end bracket types (plastic or metal) matching the product series and application.
• Follow assembly and disassembly instructions to avoid damage during maintenance.
• Utilize provided formulas for accurate chain length and movement calculations.
• Consult manufacturer for custom designs and special project requirements.

Conclusion

Ortac’s comprehensive range of plastic and metal cable carriers, separators, and end bracket assemblies are engineered for diverse industrial applications. Detailed technical specifications, load diagrams, dimensional data, and assembly instructions ensure reliable performance, ease of installation, and maintenance. The company’s robust manufacturing capabilities and global network support high-quality, customer-focused solutions in cable management systems.