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Precision Air Processor PAP Series

Precision Air Processor PAP Series
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Precision Air Processor PAP Series

Product catalog summary
Overview
The Precision Air Processor (PAP) Series by ORION is designed for high-spec air processing, focusing on energy efficiency and precision control. It is suitable for advanced technological fields such as semiconductors and nanofabrication, offering significant energy savings and precise environmental control.
Key Features
  • Energy Efficiency: Achieves up to 80% energy savings with advanced heat pump balance control, eliminating the need for electric heaters.
  • Precision Control: Offers temperature control precision of ±0.1°C, ideal for high-tech applications.
  • Advanced Technology: Utilizes DC inverter control for optimal capacity management.
  • Remote Management: Allows remote operation via PC for comprehensive system management.
Awards and Recognition
  • Received the 44th Invention Grand Prize for Precision Temperature Control Device and Method.
  • Awarded the Ichimura Prize in Industry for contributions against global warming.
  • Japan Machinery Federation Chairman's Award for energy-saving precision temperature control air supply units.
Product Variants
  • PAP L Series: For low-temperature applications.
  • PAP D and R Series: Focused on dehumidification processes.
  • Ultra-Low Dew Point Equipment: Provides dry air supply with energy savings.
Technical Specifications
  • Temperature settings adjustable up to 7°C above intake temperature.
  • Operates efficiently within 15 to 35°C ambient temperature and 30 to 70% humidity.
  • Equipped with intelligent monitoring systems.
Environmental Impact
  • Reduces CO2 emissions significantly, supporting environmental protection and sustainability.
Introduction
The document discusses ORION's innovative air processing approach, emphasizing energy-saving and precision control in cleanrooms and manufacturing environments.
Specifications
The PAP series reduces CO2 emissions by 5,609 kg to 20,074 kg per year, using a two-fluid nozzle water mist humidification method for energy savings.
Challenges in Cleanrooms
High precision air processing in cleanrooms is costly, requiring significant investment. The document outlines these challenges and proposes localized air processing to reduce costs.
Applications
Examples include photolithography equipment and liquid crystal manufacturing, where precise air processing is crucial for quality and stability.
Product Features
The PAP mini series offers compact design, easy installation, and features like automatic recovery after power outages.
Conclusion
ORION's solutions offer energy savings and precision control, suitable for high-demand manufacturing environments.
Operational Modes
  • Free Cooling Operation: Uses ambient temperature for cooling, reducing energy consumption.
  • Chiller Operation: Used in summer with minimal power usage.
  • Combined Free Cooling and Chiller Operation: Optimizes cooling efficiency in mild weather.
Design and Installation
Features a modular design with built-in control panels for easy installation and remote operation capabilities.
Optional Features
Includes vibration reducing bases, noise reducing intake ducts, and sensor extensions.
Technical Overview
Provides charts on specific enthalpy and humidity, crucial for understanding air thermodynamics.
Safety and Technical Data
Emphasizes safety guidelines to prevent injury or equipment damage.
Installation and Operation Guidelines
Stresses proper installation and operation within specified ranges.
Maintenance and Inspection
Recommends regular inspection and cleaning for optimal performance.
Product Use Limitations
Designed for general manufacturing applications, not suitable for critical applications without consultation.
Certification and Compliance
Plants have ISO9001 and ISO14001 certifications, indicating compliance with quality and environmental standards.
Sustainable Development Goals (SDGs)
Operations support SDGs, though specific details are not provided.
Warranty Information
Warranty for the refrigerant circuit is 2 years or 10,000 hours of operation.
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Catalog excerpts

Precision Air Processor PAP Series-1

Precision Air Processor P RECISION A IR P ROCESSOR SERIES Th e Precision Air Processeor Catalog Striving to Make Products that Move You

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Precision Air Processor PAP Series-2

Energy Saving Precision Air Processor Combining Energy Savings and High Precision Capacity Control from the Industry Leader in Heat Pump Balance Control Taking Temperature, Humidity, and the Environment to the Next Level ORION is striving for a higher degree of temperature and humidity control combined with a clean-environment agenda to better serve technological innovation in this bewildering high-tech market of semiconductors and liquid crystal technologies, leading-edge energy related fields such as solar cell and biomass industries, etc., nanofabrication used in ultraprecision machine tool...

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Precision Air Processor PAP Series-3

Application Examples P RECISION A IR P ROCESSOR The Evolution of Orion High-spec Air Processors. Combining Energy Savings and High Accuracy. Energy Saving Precision Air Processor mini Type Temperature Control Type Temperature and Humidity Control Type Energy Saving Precision Air Processors for Dehumidification Energy Saving Air Processing System Energy Saving Precision Air Processors for Dehumidification Energy Saving Precision Air Processors for Low Temperature Energy Saving Precision Air Processors for Low Temperature PAGE 45 Ultra-Low Dew Point Dry Air Supply Equipment PAGE 47 For Safety /...

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Precision Air Processor PAP Series-4

Up To 80% Energy Savings With ORION'S Heat Pump Balance Control Completely Heater-less AND Energy Saving. Precision Controlled Air We've completely eliminated the electric heater thanks to our Heat Pump Balance Control. Expansion Valve He a t er PID c ont r ols ( *1), w hic h ar e f ound in pr o duc t ion f ields that demand pr ecision air pr oc essing, st ar ting with semic onduc tor and FPD pr oduc tion pr oc esses, r epr esent a large shor tc oming when it c omes to power c onsumption. Due to increasing miniaturization, the demand for higher precision is also increasing. ORION is responding...

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Precision Air Processor PAP Series-5

DC Inverter Control for Optimum Capacity Control (Excluding PAPmini models) Automatically controls compressor speed in response to load. Our compressor uses a brushless DC motor for optimum high efficiency and energy saving control. Discharge Controlled compressor speed during periods of low load, combined with heat pump balance control, means even greater energy savings. We offer a level of control that is impossible to achieve with constant-speed compressors. Effective Energy Savings from Compressor Speed Control Constant Speed High rotation speed during high load conditions. Constant speed...

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Precision Air Processor PAP Series-6

ORION gives you high precision humidity and temperature control across a wide range. PAP Series Main Features Temperature Settings as High as 7 ˚C Above Intake Temperature O ur h e a t p ump b a l a n c e c o n t r o l a c hi e v e s t h e w i d e temper ature dif f erenc es bet ween int ake temper ature and set temperature that are simply not possible with refrigerant reheating. (Industr y top class specifications) * Ambient temperature range of 15 to 35 ˚C. (See graph at left.) Ambient Temperature (˚C) Possible Temperature Control Range (Temperature control precision: ± 0.1˚C) •Conditions Power...

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Precision Air Processor PAP Series-7

Built-in Intelligent Monitor We've built in multiple parameter functions for improved ease of use. Controller for Temperature Control Type Units Controller Details ORION's intelligent monitor offers a wealth of functions and monitoring capabilities combined for high-level operability. RUN/STOP button RUN lamp ALARM RESET button Temperature PV / SV display Heating / cooling indicator Function setting buttons Humidity PV / SV display (only on units that have humidity and temperature control) Temperature / humidity input select key (only on units that have humidity and temperature control) List...

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Precision Air Processor PAP Series-8

Completely Heater-less Humidification Because ORION Is Particular About Saving Energy We have achieved completely heater-less humidification. Two-Fluid Nozzle Water Mist Humidification Energy Savings (Not including the PAPmini) The PAP Series takes energy saving all the way to the humidification method Air b y g o in g c o m p l e t e l y Fluid heater-less. ORION's w at er mis t Two-fluid nozzle humidif ic ation method does not rely on a heater like that used for steam Very fine mist humidif ic ation and ther ef or e the elec tr ic power that would normally be wasted is saved. In addition, with...

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Precision Air Processor PAP Series-9

Problems Facing Precision Temperature And Humidity Cleanrooms Air Processing is Very Expensive Bringing in Outside Air Requires Vast Administrative and Maintenance Expenses When conditioning large spaces, generally represented by cleanrooms, where the level of cleanliness must be maintained or in large space where temperature and humidity must be controlled to high precision, the level of conditioning must match the level of each of the manufacturing processes. Excessive high precision air processing must be present in order to meet the most demanding equipment installation and processes within...

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Precision Air Processor PAP Series-10

Application Examples ORION's Proposal For Energy Saving Via Localized Precision Air Processing High Quality for Confined Spaces Equipment, production processes, inspection processes, and spaces used in the production facilities for semiconductors, liquid crystal and solar panels, and other such devices demand high precision and highly stable air processing. Whole-area air processing that meets such demands will require extremely high associated expenses and maintenance costs. ORION proposes a high precision air processing system made of localized high-quality spaces that can minimize the utilization...

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Precision Air Processor PAP Series-11

Application Examples Liquid Crystal Manufacturing Process During the liquid crystal manufacturing process, temperature changes can result in expansion, contraction, and electrostatic formation on the substrate. In order to avoid trouble arising from such issues, temperature, or possibly temperature and humidity of the working environment must be precisely controlled. Solder Paste Printer A solder paste printer applies solder paste to a printed circuit board. In the screen printing process, a metal mask of approximately 100 – 300 microns in thickness is commonly used through which solder paste...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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