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Oil-Free Vacuum Pumps and Vacuum Filter System

Oil-Free Vacuum Pumps and Vacuum Filter System
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Oil-Free Vacuum Pumps and Vacuum Filter System

Product catalog summary
Overview: The document is a comprehensive catalog for ORION's high-efficiency vacuum pumps and vacuum filter systems, specifically the KCM, KCP, and KCE series. These systems are designed for various industrial applications, featuring oil-free operation, inverter models, and centralized vacuum systems.
Specifications: Key specifications include the KCE620F-VH model with a 5.5 kW motor, inverter technology, multi-unit control, and IoT capabilities. The catalog details dimensions, motor outputs, and flow rates for models like KCE380F and KCE620F.
Applications: Suitable for vacuum forming, electronic parts manufacturing, can and bag manufacturing, and paper processing. Benefits include reduced electricity consumption, prevention of oil smoke, and lower noise levels.
Models and Features: Various models are detailed, including basic and inverter models with specifications such as flow rate and motor output. The KCE-F series features eco-speed control and a 30,000-hour maintenance cycle.
Technical Data: Includes data on vacuum levels, flow rates, and motor outputs. Centralized vacuum systems offer scalability and energy-saving mechanisms.
Control and Monitoring: Features an intelligent touch panel and LED display for easy operation. Functions include vacuum degree display, operating mode, and alarm numbers.
Maintenance and Safety: Emphasizes fixed-term maintenance and safety guidelines. Systems can continue operation during inverter or control board malfunctions.
Performance Data: Performance graphs show the relationship between vacuum degree and flow rate. Operating conditions are specified to avoid dashed line areas in graphs.
Motor and Control Specifications: High-efficiency motors comply with Top Runner standards, operating on specific power supplies. Control includes automatic speed control circuits.
Environmental and Operational Conditions: Designed for indoor installation with specific temperature and humidity ranges. Suitable for elevations up to 1000 meters.
Advanced Features: Includes inverter control, multi-unit control, backup functionality, and commercial power supply switching. Water-cooled models reduce heat dissipation.
New Developments: Introduces models with extended overhaul cycles and vaneless, no-contact rotors for energy efficiency and noise reduction.
Installation and Operating Conditions: Designed for indoor use with compact design. Operable at specific temperatures and humidity levels.
Additional Features: Modular design allows for easy expansion. IoT compatibility enhances control and monitoring.
Conclusion: ORION's vacuum pump series offers advancements in efficiency, noise reduction, and operational capabilities for industrial applications.
Specifications and Performance: Detailed specifications for models like KCM310, KCM620, and KCP series. Includes motor output, flow rate, and noise levels.
Operating Conditions and Recommendations: Pumps should not operate above 1000 meters without consultation. Power supply voltage stability is crucial.
Design and Construction: Contactless construction with high-efficiency rotors ensures long life and maintenance-free operation.
Installation and Maintenance: Regular maintenance is required, including gearbox oil changes and filter replacements.
Specifications: Outlines specifications for vacuum pump systems, including ambient temperature and humidity requirements.
Procedures and Recommendations: Advises against operating above specified pressure limits to avoid lifespan reduction.
Centralized Vacuum System: Offers energy savings through inverter and multi-unit control systems.
Control Systems: Eco Multi Box control panels manage multiple units, supporting IoT systems.
Applications: Suitable for vacuum forming, food packaging, and vacuum drying.
Additional Specifications: Includes exhaust piping specifications and IoT-compatible systems for enhanced management.
Specifications and Packaging: Outlines specifications for ORION machinery, including voltage options and export documentation.
Maintenance Procedures: Regular maintenance is recommended, including filter inspection and gear oil changes.
Company Overview and History: ORION Machinery has a history of innovation in vacuum pump technology.
Safety Guidelines: Provides safety precautions to prevent accidents and ensure proper use.
Product Use Limitations: Designed for general manufacturing applications, not warranted for critical applications without consultation.
Safety Precautions: Ensure safety warnings are posted to prevent electric shock or injury.
Handling and Installation: Use proper techniques for carrying and installing heavy items.
Environmental Considerations: Consult ORION for installations in narrow or poorly ventilated spaces.
Operational Guidelines: Do not operate outside specified power ratings or pressure limits.
Maintenance and Safety: Disconnect power if unused for extended periods to prevent electric shock or fire.
Cooling Water Specifications: Choose cooling water carefully to prevent corrosion or scaling.
Product Range: ORION offers a variety of products for industrial applications.
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Catalog excerpts

Oil-Free Vacuum Pumps and Vacuum Filter System-1

Oil-Free Vacuum Pumps and Vacuum Filter System KCMseries MODULE MULTI PUMP KCEseries INVERTER MODEL KCPseries BASIC MODEL VACUUM FILTER SYSTEM Oil Free Vacuum Pump and Vacuum Filter System ORION's high efficiency twin rotors achieve high flow rates with less power. We have the vacuum pumps and accessories to meet your needs. Oil-Free Vacuum Pumps and Vacuum Filter System Catalog Striving to Make Products that Move You

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Oil-Free Vacuum Pumps and Vacuum Filter System-2

Centralized Vacuum Systems for the Next Generation with Bleeding Edge Technology Built-in Integrating Inverter / Multi-Unit Control / IoT We are taking on the challenge of insatiable vacuum needs...

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Oil-Free Vacuum Pumps and Vacuum Filter System-3

System Example of the KCE620F-VH with the Accessory VF500. (Sold separately) And using new technologies in our Vacuum Revolution! First in the world with a built-in 5.5 kW motor. Introducing a Pump Unit with sustained operation at attainable vacuum. *Single-Stage Claw Rotor Achieves Maximum Performance in its Class 02

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Oil-Free Vacuum Pumps and Vacuum Filter System-4

KCP/KCE/KCM Series ORION Offers Users a Comfortable Vacuum / Blower Environment. Electronic Parts Factory / Can Manufacturing Factory Vacuum pumps are used to vacuum-transport ICs to be mounted onto PCBs. A centralized vacuum system reduces workplace air conditioning loads and also offers effective power savings provided by the inverter, plus multi-unit control. Aluminum and steel cans, etc. Capacitor, sensors, etc. Vacuum Forming Equipment Forming by vacuum-bonding to the mold. Improves the working environment by reducing electricity consumption, preventing oil-smoke, and lowering noise levels....

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Oil-Free Vacuum Pumps and Vacuum Filter System-5

Printing and Bookbinding KCP Series Problems for suction air (vacuum) for printing and bookbinding machines and delivery air (blower) are solved with our oil-free vacuum pump and blower. Magazines and weekly journals, etc. Glass Vacuum Lift and Transport Combination Pump Oil-free vacuum source supports lifting small to large panes of glass. A centralized vacuum system with a built-in backup machine can avert line outages in the unlikely change that trouble does occur. Centralized Vacuum Systems Tempered Glass Accessory(Sold Separately) NC Router and Wood Processing Machine Our new pump with built-in...

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Oil-Free Vacuum Pumps and Vacuum Filter System-6

Line-up by Degree of Vacuum Degree of Vacuum (kPa) 101.2 - 100 Upper-Level Degree of Vacuum (kPa) 101.2 - 100 Combination Model Lower-Level Exhaust Pressure (kPa) 100 - 80 KCP100D-VB1-01A KCP100D-VB2-01A KCP150D-VB-01A KCP150150D-VV-01A/02A KCE190190E-VV-01/02 KCP150150D-VB-01A/02A KCE190190E-VB-01/02 Stated degree of vacuum is the degree of vacuum while under 1 atm. Stated exhaust pressure is the maximum sustainable exhaust pressure. Please refer to the Power Graph to confirm the actual flow rate.

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Oil-Free Vacuum Pumps and Vacuum Filter System-7

Centralized vacuum system Flow Rate (m /min) Control Panel Numerical Controller Group Controller Applications Various Automation Machinery Various Automation Machinery Various Automation Machinery Various Automation Machinery Various Automation Machinery Various Automation Machinery Various Automation Machinery Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source Factory Vacuum Source...

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Oil-Free Vacuum Pumps and Vacuum Filter System-8

Inverter Models that Offer Even Higher Energy Savings INVERTER MODEL Introducing the Vastly Improved KCE-F Series Improved Scalability for Centralized Vacuum Systems Energy saving mechanism that works by automatically adapting motor speed to changes in air consumption. Centralized Vacuum System Modular Design Improved scalability for centralized vacuum systems * All models in the KCE-F Series Continuous Attainable Operation Introducing New Models with an Extended 30,000-hour Overhaul Cycle * KCE310F-V/VH,620F-V/VH Our modularization offers improved installation and space savings. The installation...

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Oil-Free Vacuum Pumps and Vacuum Filter System-9

Control Panel (Eco Multi-Box EMB10A-NC-01) Centralized vacuum system Centralized Vacuum System The KCE-F series comes standard with terminals to connect to the Eco Multi-Box EMB10A -NC-01 (sold separately). Multi-unit control is possible by connecting to the EMB10A-NC-01. If an increase is desired at a later time, expansion up to 10 pumps is possible with one EMB10A-NC-01 unit. Good for unforeseen situations! A centralized vacuum system that keeps the vacuum line operating and maintains your factory operating rate even when unforeseen situations crop up. If the control board malfunctions... Even...

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Oil-Free Vacuum Pumps and Vacuum Filter System-10

KCE Vacuum Series Claw Rotor INVERTER MODEL Motor Output Flow Rate Inverter Commercial Power Supply Intelligent Multi-Information Error Display Maintenance 30,000 h 20,000 h eco speed Switchover Functionality Touch Panel LED Alert/Alarm Maint. Cycle Maint. Cycle Reinforced Cabinet Modular Design Centralized Continuous Attainable Vacuum System Operation Applicable Models Model Motor Output Flow Rate *2 Continuous Operating Vacuum *2 Ultimate Vacuum *3 Operating Noise Level Piping Connection Size *4 Mass Rated Voltage And Frequency *5 Motor Output, Number of Units Specifications Place of Installation...

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Oil-Free Vacuum Pumps and Vacuum Filter System-11

* Do not operate at the conditions indicated by the dashed pressure and flow rate lines. Operating condition: 20 °C * Typical value for standard built-in motor and not a guaranteed value. Static condition flow rate (60 Hz) Static condition flow rate (60 Hz) 150 Flow rate under 1 atmosphere (60 Hz) Flow rate under 1 atmosphere (60 Hz) Static condition flow rate (60 Hz) Flow rate under 1 atmosphere (60 Hz) Flow rate under 1 atmosphere (60 Hz) 90 Static condition flow rate (60 Hz) Static condition flow rate (60 Hz) 100 KCE190F-VH [High vacuum model] Flow rate under 1 atmosphere (60 Hz) Flow rate...

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Oil-Free Vacuum Pumps and Vacuum Filter System-12

Water-Cooled Models with Even Higher Flowrates INVERTER MODEL Degree of Vacuum Motor Output Flow Rate Oil-Free Vacuum Pumps with a 22 kW Water-Cooled Oil-Free Pump Offering High Flowrates Introducing Our New Lineup of ORION's First-Ever Water-Cooled Models Energy saving mechanism that works by automatically adapting motor speed to changes in air consumption. Following in the footsteps of our KCE-F Air-Cooled Series with popular functionality including inverter control, multi-unit control, backup functionality, commercial power supply switching, and more!! POINT 1 High noise reduction of 70 to...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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