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OPERATING MANUAL 2-Phase Stepping Motor PKP Series

OPERATING MANUAL 2-Phase Stepping Motor PKP Series
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OPERATING MANUAL 2-Phase Stepping Motor PKP Series - 1

Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. y Please read it thoroughly to ensure safe operation. y Always keep the manual where it is readily available. Introduction Before use Only qualified personnel of electrical and mechanical engineering should work with the product. Use the product correctly after thoroughly reading the “Safety precautions.” In addition, be sure to observe the contents described in warning, caution, and note in this manual. The product described in this manual is designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any compensation for damage caused through failure to observe this warning. Safety precautions The precautions described below are intended to ensure the safe and correct use of the product, and to prevent the customer and others from exposure to the risk of injury. Use the product only after carefully reading and fully understanding these instructions. Description of signs Handling the product without observing the instructions that accompany a “WARNING” symbol may result in serious injury or death. Handling the product without observing the instructions that accompany a “CAUTION” symbol may result in injury or property damage. The items under this heading contain important handling instructions that the user should observe to ensure the safe use of the product. Description of graphic symbols y Do not use the product beyond its specifications. Doing so may result in injury or damage to equipment. y Keep your fingers and objects out of the openings in the product. Failure to do so may result in fire or injury. y Do not touch the product during operation or immediately after stopping. The surface is hot, and this may cause a skin burn(s). y Do not carry the motor by holding the motor output shaft, lead wire or cable. Doing so may result in injury. y Keep the area around the product free of combustible materials. Failure to do so may result in fire or a skin burn(s). y Leave nothing around the product that would obstruct ventilation. Failure to do so may result in damage to equipment. y Do not touch the rotating part (output shaft) while operating the motor. Doing so may result in injury. y Provide a cover over the rotating part (output shaft) of the motor. Failure to do so may result in injury. y Use a motor and driver only in the specified combination. Failure to do so may result in fire. y Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury. y When an abnormal condition has occurred, immediately stop operation to turn off the driver power. Failure to do so may result in fire or injury. y The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions. If the operator is allowed to approach the motor in operation, affix a warning label shown in the figure on a conspicuous position. Warning Failure to do so may result in a skin burn(s). label Indicates “prohibited” actions that must not be performed. Precautions for use Indicates “compulsory” actions that must be performed. y Do not use the product in explosive or corrosive environments, in the presence of flammable gases, in places subjected to splashing water, or near combustibles. Doing so may result in fire or injury. y Do not forcibly bend, pull or pinch the lead wire or cable. Doing so may result in fire. y Do not disassemble or modify the product. Doing so may result in injury. y Assign qualified personnel to the task of installing, wiring, operating/ controlling, inspecting, and troubleshooting the product. Handling by unqualified personnel may result in fire or injury. y Take measures to keep the moving part in position if the product is used in vertical operations such as elevating equipment. Failure to do so may result in injury or damage to equipment. y Install the product inside an enclosure. Failure to do so may result in injury. y Connect the cables securely according to the wiring diagram. Failure to do so may result in fire. y For the power supply, use a DC power supply with reinforced insulation on its primary and secondary sides. Failure to do so may result in electric shock. • When conducting the insulation resistance measurement or the dielectric strength test, be sure to separate the connection between the motor and the driver. Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product. • Do not apply a radial load and axial load in excess of the specified permissible limit Continuing to operate the motor under a radial load or axial load exceeding the permissible value may cause damage the bearings (ball bearings) of the motor. Be sure to operate the motor within the specified permissible value of radial load and axial load. • Motor surface temperature The surface temperature on the motor case may exceed 100 °C (212 °F) depending on operating conditions such as ambient temperature, operating speed, duty cycle and others. To prevent the bearings (ball bearings) of the motor from reaching its usable life quickly, use the motor in conditions where the motor surface temperature dose not exceed 100 °C (212 °F). • Holding torque at standstill The motor holding torque is reduced by the current cutback function of the driver at motor standstill. When selecting the motor, take account of the motor torque

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OPERATING MANUAL 2-Phase Stepping Motor PKP Series - 2

Applicable connector/lead wire Connector housing Designated crimping tool Applicable lead wire − AWG24 to 22 (0.2 to 0.3 mm2) − Outer sheath diameter: ø1.24 to 1.38 mm (ø0.049 to 0.054 in.) − Stripping length of wire insulation: 1.8 to 2.3 mm (0.071 to 0.091 in.) How to identify the product model Check the model name of the motor against the model name shown on the nameplate. z Motors of Model B (connector type) Motor frame size • Connection cable Mounting holes (4 places) Connector lock Output shaft Motor length Motor type Number of lead wire Wiring connection diagram • Unipolar six lead...

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