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Hybrid Control System Battery-Free, Built-in Absolute Sensor

Hybrid Control System Battery-Free, Built-in Absolute Sensor
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Hybrid Control System Battery-Free, Built-in Absolute Sensor

Product catalog summary
Overview of AZ Series Hybrid Control System: The AZ Series by Oriental Motor features a hybrid control system combining open and closed loop controls, enhancing reliability and performance. It is designed to operate efficiently in challenging environments without concerns about sensor malfunctions.
Key Features and Benefits:
  • Improved Return-to-Home Accuracy: Enhances home position accuracy independent of sensor sensitivity variations.
  • Shortened Reset Time: Allows high-speed return-to-home without external sensors, reducing machine cycle times.
  • No Battery Required: The Absolute Sensor manages positioning information mechanically, eliminating the need for batteries and reducing maintenance costs.
  • High Reliability: Switches from open loop to closed loop control during overload conditions, ensuring accurate positioning.
  • Energy Savings: Consumes 43% less power compared to conventional products.
Specifications: The AZ Series offers AC and DC input options, supports EtherCAT multi-axis drivers, and operates without external sensors. It features a thermal class of 130 (B), insulation resistance of 100 MΩ or more, and dielectric strength sufficient for 1.5 kVAC for one minute. Operating temperatures range from 0 to +55°C.
Driver and Control Options:
  • Built-in Controller Type: Allows operations from the host system using I/O, Modbus (RTU)/RS-485, or FA network.
  • Pulse Input Type: Executes operations by inputting pulses into the driver, with motor status information accessible via RS-485 communication.
  • EtherCAT Compatible Multi-Axis Driver: Supports connection of multiple AZ Series DC input motors and actuators, reducing wiring and costs.
Monitoring and Maintenance:
  • Test Function: Enables motor operation checks and reduces startup time.
  • Various Monitoring Functions: Includes waveform, status, and alarm monitoring to facilitate equipment startup and maintenance.
Product Line and Specifications:
  • Motor Types: Includes standard, TS geared, PS geared, and harmonic geared types, each offering different torque, accuracy, and cost benefits.
  • Support Software: MEXE02 software is available for setting parameters, monitoring status, and checking alarm history.
RS-485 Communication Specification: Utilizes the Modbus RTU protocol with electrical characteristics based on EIA-485. Recommended shielded twisted pair cable for a maximum wiring distance of 50 meters. Communication is half-duplex and asynchronous, with selectable transmission rates ranging from 9600 bps to 230400 bps.
General Specifications: The AZ Series features a hybrid control system with both AC and DC input options, and EtherCAT multi-axis drivers. The motor and driver specifications include a thermal class of 130 (B), insulation resistance of 100 MΩ or more, and dielectric strength sufficient for 1.5 kVAC for one minute. The operating environment supports temperatures from 0 to +55°C and humidity up to 85% non-condensing. The degree of protection varies from IP10 to IP66, and stop position accuracy ranges from ±3 to ±4 arcmin depending on the model.
Electromagnetic Brake Specification: The AZM series includes power-off activated brakes with a power supply voltage of 24 VDC±5%. The brake operating time is 20 ms, and the releasing time is 30 ms, with continuous time rating.
Harmonic Geared Type Accuracy: Harmonic gears offer high positioning accuracy with no backlash and high rigidity. Angular transmission accuracy varies by model, with values as low as 1 arcmin. Torque-torsion characteristics are detailed, allowing for estimation of displacement under load.
Load Torque – Driver Input Current Characteristics: Graphs illustrate the relationship between load torque and driver input current at various speeds, aiding in estimating power supply capacity for multi-axis systems.
Installation Guidelines: Instructions are provided for installing motors, emphasizing the importance of avoiding magnetic interference with the absolute sensor. Recommendations include maintaining buffer space around motor installations and ensuring the magnetic flux density does not exceed specified limits.
Operating Environment: The document specifies the ambient temperature and humidity conditions suitable for operation, along with protection ratings for different models (e.g., IP40, IP66).
System Configuration: The document describes the system configuration for the AZ Series, including the use of EtherCAT for multi-axis drivers. It provides examples of system setups and lists necessary components such as connection cables and power supplies.
Product Line and Pricing: Details on the product line include multi-axis drivers with EtherCAT support, along with pricing information for various models and connection cable sets.
Graphical Data: The document includes graphs showing the relationship between load torque and driver input current at various speeds, helping estimate power supply capacity requirements.
Connection Cable Set: The document lists prices for connection cable sets of different lengths and frame sizes (42 mm and 60 mm). Prices range from $95.00 to $410.00 for standard cables and $126.00 to $607.00 for flexible cables.
Included Components: Multi-axis driver cables include connectors (CN1, CN2, CN9, CN10) and a copy of the operating manual. The number of connectors varies based on the number of axes (2, 3, or 4).
Specifications:
  • Power Supply Input: Main power supply requires 24 VDC/48 VDC ±10% with a maximum of 7.0 A. Control power supply requires 24 VDC ±10% or ±5% for types with electromagnetic brakes.
  • Communication Specifications: EtherCAT communication with a transmission speed of 100 Mbps and a communication cycle ranging from 0.5 ms to 8 ms. Node addresses range from 0 to 255.
  • General Specifications: The device has an IP10 protection rating, operates in temperatures from 0 to +50℃, and can be stored in temperatures from −25 to +70℃. It should be used in environments free of corrosive gases, dust, water, or oil.
  • Insulation Resistance: 100 MΩ or more when tested with a 500 VDC megger.
  • Dielectric Strength: Can withstand 1 kVAC for 1 minute with a leak current of 10 mA or less.
Notes: It is advised to disconnect the motor and driver during insulation resistance measurements or dielectric voltage withstand tests. These tests should not be performed on the absolute sensor part of the motor.
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Catalog excerpts

Hybrid Control System Battery-Free, Built-in Absolute Sensor-1

Hybrid Control System Battery-Free, Built-in Absolute Sensor AZ Series Electric Linear Slides EZS Series AZ Equipped Electric Cylinders EAC Series AZ Equipped Hybrid Control System Battery-Free, Built-in Absolute Sensor Linear Slides Electric Cylinders DRS2 Series AZ Equipped Hollow Rotary Actuators DG Series AZ Equipped Rotary Actuators B-16 B-74 EAC Series �������������������������������������������������������������� B-76 DRS2 Series ����������������������������������������������������������

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-2

Hybrid Control System OCster Battery-Free, Built-in Absolute Sensor AZ Series AC Power Supply Input to ce • For detailed information about regulations and standards, please refer to the Oriental Motor website. EtherCAT Multi-Axis Driver By incorporating the newly developed absolute sensor, an absolute system is now possible without a battery. Advanced positioning is possible at affordable prices. Built-in Controller Type Pulse Input Type »Equipped with the newly developed absolute sensor »External sensors not required »Shortens the return-to-home time Battery not required Energy savings and low...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-3

B-17 No External Sensors Required With the use of the absolute system, external sensors such as the home sensor and the limit sensor are not needed. • Reduced Cost Sensor costs and wiring costs can be reduced, allowing for lower system costs. • Simple Wiring Wiring is simplified, and the degree of freedom for equipment design is increased. • Not Affected by Sensor Malfunctions There is no concern about sensor malfunctions (when operating in environments filled with oil mist or filled with metal pieces due to metal processing), sensor failures or sensor wire disconnections. • Improved Return-to-Home...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-4

Hybrid Control System AZ Series No Battery Required No battery is required thanks to a mechanical-type sensor. Because positioning information is managed mechanically by the Absolute Sensor, the positioning information can be preserved, even AC if the power turns off, or if the cable between the motor and the Input driver is disconnected. DC Input EtherCAT Multi-Axis Driver $Safe for Overseas Shipping $ Because there is no battery that needs replacement, maintenance time and costs can be reduced. Normal batteries will self-discharge, so care must be taken when the equipment requires a long shipping...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-5

Hybrid Control System Energy Savings Heat generation is reduced thanks to the high efficiency motor, resulting in energy savings. $ Temperature Distribution by Thermography $ Motor Surface Temperature during Operation Under the Same Conditions 248 Conventional Product Comparison under the same conditions. Linear Slides EZS Cylinders EAC 1200 Power Consumption [kWh/Year] $47% Less Power Consumption✽ $ than Conventional Oriental Motor Products Due to Energy-Saving Features Heat generation by the motor has been significantly reduced through higher efficiency. $Lower Heat Generation $ Power Consumption...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-6

Hybrid Control System 0(stef AZ Series AC Input • Pulse Input Type with RS-485 Communication This type executes operations by inputting pulses into the driver. Control the motor using a positioning module (pulse generator) that you have obtained yourself. Motor status information (position, speed, torque, alarm, temperature, etc.) can be checked by using RS-485 communication. Basic Setting (Factory setting) DC Input EtherCAT Multi-Axis Driver Motor or Actuator Equipped with AZ Series Driver + I/O Assignment Changing Parameter Changing Support Software (MEXE02) The support software (MEXE02) can...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-7

•Various Monitoring Functions OWaveform Monitoring The operating status of the motor and output signals can be checked by an oscilloscope-like image. This can be used for equipment start-up and adjustment. OAlarm Monitoring When an abnormality occurs, the details of the abnormality, the operating status at the time of the occurrence, and the solution can be checked. Linear Slides OCsTEF3 EZS Cylinders OCSTEF EAC OStatus Monitoring Speed, motor, driver temperature, and load factor during operations, the integrating rotation amount, etc. can be monitored from the start of use. The signal for each...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-8

Hybrid Control System 0(stef AZ Series ■Product Line of Motors • Types and Features of Standard and Geared Motors DC Input EtherCAT Multi-Axis Driver • Please use the above values as reference to see the differences between each type. These values vary depending on the motor frame size and gear ratio. • Harmonic Planetary, Harmonic Drive and jU □" are registered trademarks of Harmonic Drive Systems Inc. Oriental Motor offers pre-assembled geared motors. _ Based on torque, accuracy (backlash) and list price, the optimal type can be selected from the various geared motors. £7 O b-0 Harmonic Geared...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-9

Hybrid Control System OCstep B-23 ❖1 HPG Geared Type is 40 mm (1.57 in.) *2 AZM46 only *3 Geared type *4 AZM98 only Linear Slides OCsTEF3 EZS Cylinders OCSTEF EAC Cylinders OCsTEP DRS2 Rotary Actuators OCsTEF* DG See Full Product Details Online Technical Support TEL: (800) 468-3982 Live Chat: www.orientalmotor.com E-mail: [email protected]

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-10

DC Input EtherCAT Multi-Axis Driver Hybrid Control System 0(stef AZ Series ■System Configuration • Combination of Standard Type Motor with an Electromagnetic Brake and Built-in Controller Type Driver or the Pulse Input Type Driver with RS-485 Communication A configuration example of I/O control with a built-in Controller type driver or using RS-485 communication is shown below. Motors, drivers, and a connection cable set/flexible connection cable set need to be ordered separately. Support Software 24 VDC Power Supply MEXE02 $ The system configuration shown above is an example. Other combinations...

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Hybrid Control System Battery-Free, Built-in Absolute Sensor-11

• Combination of Standard Type Motor with an Electromagnetic Brake and Pulse Input Type Driver An example of a single-axis system configuration with the programmable controller (equipped with the pulse oscillation function) is shown below. Motors, drivers, and a connection cable set/flexible connection cable set need to be ordered separately. Linear Slides OCsTEF3 EZS Cylinders OCSTEF EAC Cylinders OCsTEP DRS2 Rotary Actuators OCsTEF* DG For Motor For Encoder For Electromagnetic Brake Extension Cable Sets/ Flexible Extension Cable Sets A pulse generator is available. General-Purpose Cables Motor...

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All ORIENTAL MOTOR catalogs and technical brochures

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  11. BXII Series

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  15. Stepper Motors

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  16. Servo motors

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  17. Stepping Motors

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  18. KII Series

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.