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Hybrid Control System, Alpha Step

Hybrid Control System, Alpha Step
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Hybrid Control System, Alpha Step

Product catalog summary
Overview
The document provides a comprehensive overview of Oriental Motor's Hybrid Control System, particularly focusing on the Alpha Step series. It emphasizes the integration of stepper motors with advanced control systems that combine both open loop and closed loop controls to enhance performance and reliability.
Product Line and Specifications
The product line includes various series such as AZ and AR, featuring unique elements like battery-free absolute sensors and rotor position detection sensors. Key specifications include reduced wiring and system cost, high efficiency with low heat generation, conformance to international safety standards, and microstep excitation mode with resolutions ranging from 3.6° to 0.036°. Motor frame sizes vary from 20 mm to 90 mm, with additional functions like electromagnetic brakes and various geared types.
Control Methods
The control system primarily operates in open loop mode for ease of use, switching to closed loop control during overload conditions to correct position and speed, ensuring high responsiveness and reliability even with sudden load fluctuations.
Motor Types
Motors are available in standard, electromagnetic brake, and geared types, allowing for optimal selection based on application requirements. The electromagnetic brake type is particularly useful for applications requiring load holding during power outages.
Driver Types
Drivers are available with built-in controllers or as pulse input types with RS-485 communication, offering flexibility for various control methods, including I/O, Modbus (RTU), and FA network control.
Applications and Benefits
The hybrid control system is ideal for applications requiring precise positioning and smooth operation, even at low speeds. It offers tuning-free operation and alarm signals for enhanced reliability, making it suitable for complex industrial applications.
AZ Series Overview
The document also details the AZ Series, focusing on the EZS Series electric linear slides and EAC Series electric cylinders, both equipped with DC input. Benefits include reduced burden on the host PLC and simplified multi-axis control configuration.
Specifications
Specifications for various motor types, including standard and geared motors, are outlined. Details include maximum holding torque, rotor inertia, gear ratio, resolution, permissible torque, and speed range, as well as power supply input requirements and the advantages of geared motors, such as high rigidity and improved damping characteristics.
Control Systems
Different control methods are described, including I/O control, Modbus (RTU) control, and FA network control. The document mentions the use of network converters and support software (MEXE02) for setting parameters and monitoring status information.
Advantages of Geared Motors
Geared motors offer benefits like driving large inertial loads, improved damping characteristics, smaller size, and high rigidity, making them suitable for applications requiring stable operation and high positioning accuracy, such as elevators and security cameras.
Applications
Examples of applications for geared motors include elevators, security cameras, and index tables, emphasizing their reliability and efficiency in various operational scenarios.
Technical Support
Contact information for technical support is provided, including a phone number, live chat, and email address for further assistance.
Technical Catalog Overview
The document is a technical catalog from Oriental Motor for the year 2018/2019, focusing on motor products and their specifications. It provides detailed information on speed-torque characteristics, permissible loads, and rotation directions for various motor types.
Speed-Torque Characteristics
The catalog explains how to read speed-torque characteristics diagrams, showing the relationship between speed and torque. Key points include maximum holding torque and pullout torque, influenced by the motor and driver type.
Permissible Loads
Details on permissible moment and axial loads for different motor types, including AZ Series and geared types, are provided. Formulas for calculating load moments and axial loads emphasize the importance of staying within specified limits to avoid damage.
Radial and Axial Loads
Specifications for permissible radial and axial loads are provided for various motor frame sizes and gear ratios, with tables detailing load capacities to ensure appropriate motor selection for applications.
Rotation Direction
The catalog specifies the rotation direction of motor output shafts, varying based on gear type and ratio, with a table indicating whether the rotation is in the same or opposite direction relative to the motor output shaft.
Technical Support
Contact information for technical support is provided, ensuring users can access assistance as needed.
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Catalog excerpts

Hybrid Control System, Alpha Step-1

B Hybrid Control System, Alpha Step

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Hybrid Control System, Alpha Step-2

Hybrid Control System ■ Hybrid Control System OCstep OCsTEP Absolute AZ Linear Slides OCstep EZS Cylinders OCstiep EAC Rotary Actuators OCstep DG

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Hybrid Control System, Alpha Step-3

Overview Product Line of Hybrid Control System OCster One feature of OCstep products is that they can perform accurate positioning operations with ease. To expand applications of stepper motors, Oriental Motor offers many different product series designed with different power supply specifications and various functions. A wide spectrum of variation are available within each series, as products come in many frame sizes and pre-assembled options, such as electromagnetic brake type and geared types. Reference Page ❖1 Pulse input type only ❖2 20 mm (0.79 in.), 28 mm (1.1 in.) frame size excluded...

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Hybrid Control System, Alpha Step-4

Hybrid Control System ■Overview of Hybrid Control System ■ products are stepper motor based hybrid motors with a unique control system combining the benefits of "open loop control" and "closed loop control". The position of the motor is always monitored, and then the driver automatically switches between 2 types of control depending on the situation. Sensor Sensor Sensor Constant Constant Monitoring Constant Monitoring Monitoring Input Counter Input Counter Positioning Input CounterPositioning Positioning Deviation Deviation Deviation between between between Command Command andand Deviation Deviation...

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Hybrid Control System, Alpha Step-5

B-4 Overview ■Motor Types ■ Motors come in several different types including the standard type, electromagnetic brake type and various geared types. The availability of such a wide selection means that you can choose an optimal type according to the function and performance required in your specific application. Typical examples are introduced below. Standard Type A basic model that is easy to use and designed with a balanced set of functions and characteristics. Geared Type These motors incorporate a dedicated position-control gearhead with reduced backlash to make the most of the high controllability...

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Hybrid Control System, Alpha Step-6

Hybrid Control System ■Driver Type Built-in Controller Type : Single-phase 100-120 VAC, Single-phase/ Three-phase 200-240 VAC input : 24/48 VDC input DC Basic Setting (Factory setting) Operating Data Setting Basic Setting (Factory setting) Operating Data Setting Parameter Changing With this type, the operating data is set in the driver, and is then selected and executed from the host system. Host system connection and control are performed with any of the following: I/O, Modbus (RTU), RS-485 communication, or FA network. By using a network converter (sold separately), CC-link, MECHATROLINK or...

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Hybrid Control System, Alpha Step-7

Pulse Input Type : Single-phase 100-120 VAC, Single-phase/ Three-phase 200-240 VAC input : 24/48 VDC input This type executes operations by inputting pulses into the driver. Control the motor using a positioning module (pulse generator) that you have obtained yourself. The support software (MEXE02) can be used to check the alarm history and monitor status information. Motor or Linear & Rotary Actuator Motor or Linear & Rotary Actuator Power Supply Power Supply Positioning Module Positioning Module Network Compatible Multi-Axis Driver I/O Assignment IParameter Changing I/O Assignment Changing...

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Hybrid Control System, Alpha Step-8

■ Advantages of Geared Motors We offer motors pre-assembled with gears, as variations of motors. Geared motors not only achieve deceleration, high torque and high resolution, but they also provide these additional advantages: • Capable of Driving Large Inertial Loads When a geared motor is used, the inertial load that can be turned increases in comparison with a comparable standard motor in proportion to the square of the gear ratio. This means that larger inertial loads can be driven with geared motors. OCsTEF Absolute AZ Linear Slides OCsTEF* EZS Cylinders OCSTEP EAC Motor Type Cylinders OCsTEP...

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Hybrid Control System, Alpha Step-9

B-8 Overview $High Rigidity, Resistant to Torsional Force ◇ Geared motors have high rigidity and are therefore resistant to torsional force. Compared to standard motors, geared motors are less subject to load torque fluctuation. This means that stability and high positioning accuracy can be ensured even when the load size changes. ◇◇Applications: Elevator ◇◇Applications: Security Camera The load can be stopped accurately, even with elevators and other mechanisms that perform vertical operations where the number of loads or weight of loads changes. The position can be held securely even when the...

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Hybrid Control System, Alpha Step-10

How to Read Specifications Motor Product Name Maximum Holding Torque N-m (lb-in) ©— Gear Ratio Resolution 1000 P/R Setting © Permissible Torque N-m (lb-in) ©— Maximum Instantaneous Torque N-m (lb-in) ©— Holding Torque at Power ON N-m (lb-in) Motor Standstill Electromagnetic Brake N-m (lb-in) ©— Speed Range r/min Single-Phase 100-120 VAC, Single-Phase/ Three-Phase 200-240 VAC -15—+6% 50/60 Hz Single-Phase ©— Power Supply Input 10°-120 WC Input Single-Phase Current A 200-240 VAC Three-Phase 200-240 VAC Control Power Supply *For the geared motor output torque, refer to the speed - torque characteristics....

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Hybrid Control System, Alpha Step-11

How to Read Speed – Torque Characteristics ②Pullout Torque Speed [r/min] The pullout torque is the maximum torque that can be output at a given speed. When selecting a motor, be sure that the required torque falls within this curve. The figure to the right depicts speed – torque characteristics for Hybrid Control System AZ Series. ① Maximum Holding Torque Torque [oz-in] Torque [oz-in] The characteristics diagram below shows the relationship between is driven. The required speed the speed and torque when and torque are always used when selecting . On the graph of characteristics, the horizontal...

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Hybrid Control System, Alpha Step-12

Hybrid Control System OCstep Common Specifications Overview ■Permissible Moment Load When an eccentric load is applied to the output flange-installation surface, the load moment acts on the bearing. Use the following formula to check whether the axial load and load moment are within specifications. • HPG Geared Type Flange Output Type Product Name A F : Load on output flange surface (N) Fs : Permissible axial load (N) AM : Load moment (N-m) M : Permissible moment load (N-m) The load moment can be calculated with the following formulas. Example 1: An external force F (N) is applied at L (m) overhang...

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All ORIENTAL MOTOR catalogs and technical brochures

  1. Product Guide

    36  Pages

  2. Product Guide

    36  Pages

  3. DRS series

    2  Pages

  4. DGII

    2  Pages

  5. EH series

    12  Pages

  6. Servo Motors

    7  Pages

  7. DSC Series

    76  Pages

  8. Motors Torque

    6  Pages

  9. BLH Series

    36  Pages

  10. DSC Series

    11  Pages

  11. BXII Series

    31  Pages

  12. RKII Series

    51  Pages

  13. AZ Series

    10  Pages

  14. CVK Series

    24  Pages

  15. Stepper Motors

    33  Pages

  16. Servo motors

    9  Pages

  17. Stepping Motors

    23  Pages

  18. KII Series

    16  Pages

  19. RK Series

    4  Pages

  20. AS Series

    4  Pages

  21. AR Series

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.