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Product Catalogue May 2025

Product Catalogue May 2025
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Product Catalogue May 2025

Product catalog summary
Overview: The Orbitec Orbital Welding Product Catalogue for May 2025 offers a detailed guide to Orbitec's orbital welding technology. Established in 1984 and ISO 9001 certified, Orbitec is a leader in providing innovative welding solutions for industries such as pharmaceuticals, biotechnology, semiconductors, and aerospace.
New Arrivals: New products include the EVO 200 WP and LITE systems with Industry 4.0 technology, the EVO Cool water cooling unit, EVO Modular systems, and TIGTRONIC Orbital controllers.
Company Information: Orbitec focuses on high-quality products, reasonable pricing, and excellent customer service, offering services like rental, repair, financing, and training.
Explanation of the Process: Orbital welding uses a mechanized TIG process for high reproducibility and low error rates, enhanced by pulse technology and advanced inverter and controller technology.
Areas of Application: Essential in industries requiring high-quality joints, such as semiconductors, aerospace, shipbuilding, oil and gas, pharmaceuticals, and renewable energies.
Products: The catalogue details products like orbital welding controllers, inverters, cooling units, weld heads, wire feed units, and accessories, each designed for specific industrial needs.
Special Offers: Includes offers like the 'Old-for-New' replacement program.
Service and Support: Extensive support services include rental, repair, financing, contract work, and training.
Technical Specifications: Detailed specifications for each product, including power requirements, dimensions, and optional features.
Conclusion: Orbitec's catalogue highlights its commitment to innovation and quality in orbital welding technology, offering a wide range of products and services.
Gas Controller Boxes and Switchbox: Available for two or three gases, the Switchbox enhances productivity by alternating welding with two heads and supports various welding tools.
Orbital Welding Controllers:
  • TIGTRONIC ORBITAL 5.2 and 5.3: Features include a 5.7" display, multilingual guidance, real-time monitoring, and storage for up to 99 programs.
  • TIGTRONIC ORBITAL 5.4: Includes additional features like orbital tacking mode and integrated wire card.
Inverters:
  • TETRIX 200: Compact inverter for TIG welding with a control range of 5-200 A.
  • TETRIX 351: Mobile inverter with integrated cooling, suitable for higher current demands.
Cooling Units:
  • COOL 55: Water cooling unit for TETRIX 200.
  • EVO COOL: Autorange cooling unit compatible with EVO controllers.
Accessories: Includes pressure regulators, gas hoses, and ground cables, with special argon pressure regulators for different applications.
Additional Features: Controllers support USB data transfer and software updates, with optional upgrades like AVC kits and cooling units.
Enclosed Weld Heads: Describes OSK CS/CW options, including gas-cooled and water-cooled weld heads.
Open Weld Heads: OSW weld heads are robust and easy to use, covering tube sizes from 8 to 273 mm.
Collets and Accessories: Comprehensive range of collets for all OSK heads, including gas-shield collets.
Hose Packages and Torch Brackets: Various hose packages for gas- and water-cooled systems.
Adaptation to Competitor Products: Orbitec tools are adaptable to competitor products with specific adapters.
Turn Table and Accessories: TURN 230 S turn table for non-orbital components, handling tubes up to 230 mm in diameter.
Wire Feed Units: ORBIFEED units are compact and lightweight, designed for 5 kg or 15 kg spools.
RBK 38 S and RBK 60 S Weld Heads: Detailed specifications for tube-to-tubesheet weld heads, including dimensions and technical data.
Accessories and Additional Components: Lists accessories like spring sleeves, pull bar sets, and gas hoods.
Technical Data and Specifications: Includes technical data for each weld head model.
Recommendations and Best Practices: Emphasizes using precision-machined tungsten electrodes for reproducible welding.
Liability and Guarantee: Lessor's responsibility for functional equipment and liability limitations.
Lessee's Liability: Lessee's responsibility for damages and insurance requirements.
Third-party Rights: Lessor's obligation to keep equipment free from third-party claims.
Payment: Rental payments due immediately upon invoice receipt.
Returning the Rental Object: Lessee's responsibility for returning equipment at their own risk and expense.
Deposit: Lessor may require a deposit, refundable or deductible from unpaid invoices.
Final Provisions: No verbal agreements; modifications must be in writing.
Tube Outer Diameter Table: Includes a table listing nominal widths and corresponding outer diameters for various standards.
Contact Information: Provides headquarters and contact details for Orbitec GmbH.
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Catalog excerpts

Product Catalogue May 2025-1

ORBITAL WELDING PRODUCT CATALOGUE orbital welding

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Product Catalogue May 2025-2

Orbitec – your one-stop shop Orbital welding is an essential part of today’s industry and is always used when high-quality weld joints and reproducibility are required. Orbitec is a specialist in this field and offers you as a customer comprehensive services from a single source. Purchase, rent and lease and receive services and training directly from the manufacturer, with a single contact person to answer all your question

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Product Catalogue May 2025-3

Modern orbital welding solutions are needed in many applications. The superior quality of these solutions and the seams quality make the use of relevant orbital welding equipment an absolute must in many industrial areas. To name a few examples: The technology is used in the semiconductors, aviation and aerospace engineering, pharmaceuticals, chemicals, food and beverage, shipbuilding, boilers and heat exchangers, oil and gas, petrochemicals and renewable energies segments. There are also many other industrial applications where only orbital welding meets the necessary quality requirements. TABLE...

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Product Catalogue May 2025-4

EVO 200 WP or LITE Two new extremely compact and lightweight orbital welding systems with colour touchscreens and numerous new features, extremely simple user guidance, efficient and reliable, with Industry 4.0 technology. EVO Cool water cooling unit New powerful and compact cooling unit, can be mounted on EVO 200 WP or LITE, for water-cooled applications. EVO Modular WP or LITE The EVO series with industry standard 4.0 technology is now also available in two modular versions in a case. EVO remote control via tablet Robust 10” industrial tablet with bar code scanner and docking station with complete...

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Product Catalogue May 2025-5

TIGTRONIC Orbital 5.2, 5.3 and 5.4 The 5th generation of the tried and tested Tigtronic controllers with the latest technology of all built-in electronic components, powerful and efficient. OSK 13 S clamping block for micro fitting OSK 13 S clamping blocks for tube-tube connections with the matching collets and for tube-fitting connections. OSK 21 CB weld head with clamping block for tube to tube connection for welding without prior manual tacking. OSW 275 In addition to the existing OSW series of weld heads, the OSW 275 is now also available for outer diameters of 88.9 – 273 mm / 3.500 – 10.748"...

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Product Catalogue May 2025-6

COMPANY Orbitec was founded in 1984. Orbitec develops and manufactures orbital welding equipment for hire and sale worldwide. Orbitec aims to provide high-quality and easy-to-use products at a reasonable price. Orbitec supplies products and services to the likes of the pharmaceuticals, biotechnology, semiconductors, food and beverage, and aviation and aerospace industries. oOOl certified Australia / Austria / Bailie States / Belgium / Bosnia*Henegavina / Brazil / Bulgaria / China / Croatia / Czech Republic / Denmark / Franco / Great Britain / Nang Kong / India / Indonesia / Israel / Italy / Luxembourg...

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Product Catalogue May 2025-7

In addition to welding technology, we offer complete solutions for tube cutting, dressing, purging, measuring residual oxygen and monitoring internal pressure. Present on the market and ISO 9001certified since 1984, Orbitec is the world‘s leading supplier of TIG orbital welding technology for outer diameters up to 275 mm. welding systems INNOVATIVE, PRACTICAL AND AFFORDABLE! There are numerous kinds of orbital welding system, in modular or compact versions, tailored to suit different industry sectors and needs. Orbitec is a pioneer when it comes to innovations! Tigtronic systems with autoprogramming...

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Product Catalogue May 2025-8

EXPLANATION OF THE PROCESS We talk about the TIG (=tungsten inert gas) process, which you’ll be familiar with from TIG manual welding, only it’s partially mechanised. During the welding process, the arc moves around a fixed tube or tube preform in a circular path (orbit). Mechanising and controlling the welding process guarantees a high level of reproducibility and the lowest possible error rate, combined with complete documentation. The pulse technology used, combined with state-of-the-art inverter and controller technology, enables control of the weld pool in all positions. Different types...

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Product Catalogue May 2025-9

AREAS OF APPLICATION Orbital welding solutions are used in many applications. The joints’ special quality makes using orbital welding equipment an absolute must in many areas. You will find the most popular segments listed below. Pharmaceuticals / chemicals Aviation and aerospace engineering Food / dairy / beverage industry Boilers and heat exchangers Power plants Renewable energies

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Product Catalogue May 2025-10

Innovative orbital welding systems ORBITAL CONTROLLERS AND INVERTERS

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Product Catalogue May 2025-11

ORBITAL WELDING SYSTEMS EVO SERIES The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN,...

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Product Catalogue May 2025-12

ORBITAL WELDING CONTROLLERSEVO 200 LITE, EVO 200 WP OPTIONAL EVO 200 WP ORBITAL WELDING SYSTEM (Autorange) Technical data: Type of current Mains voltage Mains frequency Max. primary reserve power Rec. generator output Control range Welding current Package includes: • Orbital welding system • Display transport protection • Calibration certificate EVO with mounted EVO COOL cooling unit DISPLAY PROTECTION TRANSPARENT 1.3.7000311 EVO 200 WP ORBITAL WELDING SYSTEM (Autorange) EVO 200 LITE ORBITAL WELDING SYSTEM (Autorange) EVO MODULAR WP ORBITAL WELDING SYSTEM (Autorange) EVO MODULAR LITE ORBITAL...

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Product Catalogue May 2025-13

ORBITAL WELDING CONTROLLERS EVO REMOTE PENDANT THROUGH TABLET Technical Data: Display: 10.1" (25.65 cm) capacitive touch display CPU: Intel® Atom™ with Intel® Burst Frequency technology Graphics card: GPU Intel® HD 400 Graphics Memory: 4 GB RAM, 64 GB eMMC Connections: WLAN, Bluetooth Scanner: QR-code scanner Ports: 1x USB 2.0, 1x micro USB 2.0, HDMI, audio, docking port Military standard: MIL-STD 810G Protection rating: IP65 Battery life: Up to 8 hours Dimensions (LxWxH): 22 x 275.5 x 187.5 x mm Weight: 1 kg Service / general Package includes: · Tablet · Docking station · Backstrap · Power supply...

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Archived catalogs

  1. OSK S SW

    1  Page

  2. OSK CS CW

    1  Page

  3. OSK 13 S

    1  Page

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.