Product Catalogue May 2024
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ORBITAL WELDING PRODUCT CATALOGUE orbital welding

Orbitec – your one-stop shop Orbital welding is an essential part of today’s industry and is always used when high-quality weld joints and reproducibility are required. Orbitec is a specialist in this field and offers you as a customer comprehensive services from a single source. Purchase, rent and lease and receive services and training directly from the manufacturer, with a single contact person to answer all your question

Orbital welding – the foundation of industrial manufacturing Modern orbital welding solutions are needed in many applications. The superior quality of these solutions and the seams quality make the use of relevant orbital welding equipment an absolute must in many industrial areas. To name a few examples: The technology is used in the semiconductors, aviation and aerospace engineering, pharmaceuticals, chemicals, food and beverage, shipbuilding, boilers and heat exchangers, oil and gas, petrochemicals and renewable energies segments. There are also many other industrial applications where...

EVO 200 WP or LITE Two new extremely compact and lightweight orbital welding systems with colour touchscreens and numerous new features, extremely simple user guidance, efficient and reliable, with Industry 4.0 technology. EVO Cool water cooling unit New powerful and compact cooling unit, can be mounted on EVO 200 WP or LITE, for water-cooled applications. EVO Modular WP or LITE The EVO series with industry standard 4.0 technology is now also available in two modular versions in a case. EVO remote control via tablet Robust 10” industrial tablet with bar code scanner and docking station with...

TIGTRONIC Orbital 5.2, 5.3 and 5.4 The 5th generation of the tried and tested Tigtronic controllers with the latest technology of all built-in electronic components, powerful and efficient. OSK 13 S clamping block for micro fitting OSK 13 S clamping blocks for tube-tube connections with the matching collets and for tube-fitting connections. OSK 21 CB weld head with clamping block for tube to tube connection for welding without prior manual tacking. OSW 275 In addition to the existing OSW series of weld heads, the OSW 275 is now also available for outer diameters of 88.9 – 273 mm / 3.500 –...

COMPANY Orbitec was founded in 1984. Orbitec develops and manufactures orbital welding equipment for hire and sale worldwide. Orbitec aims to provide high-quality and easy-to-use products at a reasonable price. Orbitec supplies products and services to the likes of the pharmaceuticals, biotechnology, semiconductors, food and beverage, and aviation and aerospace industries. ISO DIN EN ed ifi rt e c 9001 FRANKFURT AIRPORT GERMANY APPLICATION-RELATED EXPERTISE Particularly customers who are new to buying an orbital welding system will be initially confronted by a wealth of pertinent questions...

In addition to welding technology, we offer complete solutions for tube cutting, dressing, purging, measuring residual oxygen and monitoring internal pressure. Present on the market and ISO 9001certified since 1984, Orbitec is the world‘s leading supplier of TIG orbital welding technology for outer diameters up to 275 mm. welding systems INNOVATIVE, PRACTICAL AND AFFORDABLE! There are numerous kinds of orbital welding system, in modular or compact versions, tailored to suit different industry sectors and needs. Orbitec is a pioneer when it comes to innovations! Tigtronic systems with...

EXPLANATION OF THE PROCESS We talk about the TIG (=tungsten inert gas) process, which you’ll be familiar with from TIG manual welding, only it’s partially mechanised. During the welding process, the arc moves around a fixed tube or tube preform in a circular path (orbit). Mechanising and controlling the welding process guarantees a high level of reproducibility and the lowest possible error rate, combined with complete documentation. The pulse technology used, combined with state-of-the-art inverter and controller technology, enables control of the weld pool in all positions. Different...

AREAS OF APPLICATION Orbital welding solutions are used in many applications. The joints’ special quality makes using orbital welding equipment an absolute must in many areas. You will find the most popular segments listed below. Pharmaceuticals / chemicals Aviation and aerospace engineering Food / dairy / beverage industry Boilers and heat exchangers Power plants Renewable energies

Innovative orbital welding systems ORBITAL CONTROLLERS AND INVERTERS

ORBITAL WELDING SYSTEMS The EVO 200 WP, for example, has an analogue Turbo Purge function as standard. When the Turbo Purge function is activated, before and after the welding process the cassette weld head is purged with an increased amount of gas (setting using the analogue knob on the controller and digital display). Shortly before the welding process, the amount of gas is reduced to the amount required for the cassette weld head. This substantially shortens the welding process and achieves better welding results by precisely controlling the amount of gas. The systems are small,...

ORBITAL WELDING CONTROLLERS EVO 200 LITE, EVO 200 WP EVO 200 LITE Item number EXTERNAL PC SOFTWARE, ALSO WITH OFFLINE EDITING AND PROGRAMMING, DATA TRANSFER, EXTERNAL QUALITY CONTROL QR CODE SCANNER INCL. SOFTWARE AND QR CODE GENERATOR FOR PC FOR USER LOGIN AND ACCESSING THE WELDING PROGRAMS OPTION OF CONNECTING COMPETITOR WELD HEADS DIGITAL TURBO PURGE AVC CARD FOR DC MOTORS (TURN) AVC CARD FOR STEP MOTORS (RBK S) INCL. Y-CABLE WIRE CARD COOLING UNIT THAT CAN BE MOUNTED AS AN OPTION EVO with mounted transport protection EVO 200 WP ORBITAL WELDING SYSTEM (Autorange) Technical data: Type of...

ORBITAL WELDING CONTROLLERS EVO REMOTE PENDANT THROUGH TABLET Technical Data: Display: 10.1" (25.65 cm) capacitive touch display CPU: Intel® Atom™ with Intel® Burst Frequency technology Graphics card: GPU Intel® HD 400 Graphics Memory: 4 GB RAM, 64 GB eMMC Connections: WLAN, Bluetooth Scanner: QR-code scanner Ports: 1x USB 2.0, 1x micro USB 2.0, HDMI, audio, docking port Military standard: MIL-STD 810G Protection rating: IP65 Battery life: Up to 8 hours Dimensions (LxWxH): 22 x 275.5 x 187.5 x mm Weight: 1 kg Service / general Package includes: · Tablet · Docking station · Backstrap · Power...