P16 EVO

P16 EVO

P16 EVO

Product catalog summary
Overview: The document provides detailed information about the P16 EVO series of tube-to-tube-sheet orbital weld heads, developed by Orbitalum Tools GmbH. These weld heads are designed for high-purity process installations and offer enhanced features for precision and efficiency in welding applications.
Specifications: The P16 EVO series includes models such as P16 EVO, P16 EVO KD, and P16 EVO AVC. Key features include tool-free balancing, integrated control keypad, liquid cooling, and a torch head that can tilt up to 30 degrees. The weld heads support various weld seam geometries and are adaptable to special torches.
Technical Specifications: The document lists dimensions for each model, with slight variations in size and weight. The P16 EVO AVC model includes electric arc distance control and requires the ORBIMAT 300 CA AVC/OSC welding power source. The weight of the machines varies depending on the inclusion of a cold wire unit.
Features: The P16 EVO series offers features such as a rotating clutch for current transfer, a rotating coupling for gas and water transfer, and a flexible operation control panel integrated into the handle. The weld heads are equipped with a three-point support system made of stainless steel and allow for manual electrode position setting.
Accessories: The document outlines optional accessories such as centering cartridges, special torches, quick-change adapter torch equipment, cold-wire feeds, and various other components to enhance the functionality of the weld heads.
Application Area: The weld heads are suitable for tube-to-tube-sheet welding in heat exchangers, offering high precision and efficiency. They are adjustable without tools and provide reliable power transmission with a rotary coupling.
Scope of Delivery: Each weld head package includes the weld head, a three-point support, a transport case, a tool set, operating instructions, and a spare parts list. Additional accessories are available for purchase separately.
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Catalog excerpts

P16 EVO-1

Orbital welding systems and accessories for high-purity process installations P16 EVO (KD), P16 EVO AVC Tube-to-tube-sheet orbital weld heads The fur ther developed P16 EVO series combines the economy and reliability of its predecessor with simplified handling and extended functionality: highest weld seam quality - reproducible thousands of times. Reliable - power transmission with rotary coupling Tube-to-tube-sheet weldings at generously dimensioned heat exchangers with highest precision and efficiency Adjustable without tools - Balance suspension with increased adjustment range Flexible operation - control panel integrated into the handle Easy operation - Optimized quickchange system for torches Precise - adjustment of the Wire feed tension Solid - stainless steel screws for fine adjustment of torch and wire nozzle Adjustable without tools 3-point support welding head on tube sheet The P16 EVO TIG tube-to-tube-sheet weld head is the result of continuous further development of the proven P series. Tool-free balancing and integrated control keypad increase operating convenience. The use of high-quality components and materials raises the precise reproducibility of welds to a new level. Liquid cooling up to the torch head ensures the consistent quality of the welding process and increases the duty cycle. The reliability of the current transmission is increased by the use of the new graphite coupling. The torch head, which can be continuously tilted by up to 30 degrees, enables complex applications in confined spaces. Features: • Current transfer: Rotating clutch • Gas water transfer: Rotating coupling • Flexible operation via control panel in the • Precise and comfortable balancing due to tool- A BRAND OF ITW ORBITAL CUTTING & WELDING free adjustable balance suspension with enlarged adjustment range Completely liquid-cooled weld head housing Torch head can be swiveled steplessly up to 30° (reduced diameter area) Weld seam geometries: Recessed, flush and protruding tubes Three-point support made of stainless steal Manual electrode position setting: Stroke +/- 5 mm Adaptable to special torches, e.g. box header, inner torch (with/without cold wire) Positioning in tube to be welded per centering cartridge, which is placed on an arbor (optionally available) Weld heads with cold wire unit are additionally equipped with a cold-wire feed mounted directly on the weld head, including a mounting gear for a D 100 mm/1 kg (3.937"/2.2 lbs) standard wire coil Wire feeder following on the rotating axis of the TIG torch to prevent spin of the filler wire while running out of the wire nozzle Including stainless steel 3-point support adjustable without tools ORBITALUM TOOLS GMBH • Including 7.5 m (24.6 ft) hose package and tool set Additional characteristics P16 EVO AVC: • With electric arc distance control (AVC) - can only be used in combination with the ORBIMAT 300 CA AVC/OSC welding power source. Integrated control panel

 Open the catalog to page 1
P16 EVO-2

Orbital welding systems and accessories for high-purity process installations DIMENSIONS (EXEMPLARY P16 EVO KD SHOWN, VALUES, SEE TABLE): with cold wire Without cold wire TECHNICAL SPECIFICATIONS Weight machine including hose package Dimension ”B” Dimension “C” Dimension “D” Dimension “E” Dimension “F” APPLICATION AREA Code From tube ID to tube OD with cold wire Without cold wire Weight additional wire unit Additional wire unit Ø Hose package length Suitable accessories (optionally available): • 1 tube-to-tube-sheet orbital weld head P16 EVO, or P16 EVO AVC • 1 three-point support • 1 transport...

 Open the catalog to page 2
P16 EVO-3

Orbital welding systems and accessories for high-purity process installations Tube-to-tube-sheet orbital weld heads P16 EVO, P16 EVO KD, P16 EVO AVC Properties, application area, technical specifications and delivery scope, see page 2. The following accessories are mandatory for the use of the tube-to-tube-sheet orbital weld heads and must be ordered separately: • Arbors and centering cartridges • Ground cable ITEM Tube-to-tube-sheet orbital weld head P16 EVO with cold wire Tube-to-tube-sheet orbital weld head P16 EVO without cold wire Tube-to-tube-sheet orbital weld head P16 EVO AVC with cold...

 Open the catalog to page 3
P16 EVO-4

Orbital welding systems and accessories for high-purity process installations Accessories for P16 EVO, P16 EVO AVC Special torches Individual special torches for following welding positions are available on request: Box header torch Inner torch: For welding of recessed tubes and rear sheet applications Box header torch Inner torch Quick-change adapter torch equipment Through this quick-change adapter the torch equipment of the tube-to-tube-sheet orbital weld heads P16 and P16 AVC, can be set up comfortably and exchanged faster, irrespective of the torch. ITEM Quick-change adapter torch equipment...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.