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ORBIWELD 38S, 76S, 115S

ORBIWELD 38S, 76S, 115S

ORBIWELD 38S, 76S, 115S

Product catalog summary
Overview: The document provides detailed information about the ORBIWELD "S" series orbital welding systems by Orbitalum Tools GmbH, designed for high-purity process piping in industries such as pharmaceuticals, chemicals, semiconductors, food and beverage, and aerospace. The series includes models 38S, 76S, and 115S, each tailored for specific tube dimensions.
Specifications: The ORBIWELD "S" series features a compact design ideal for restricted spaces. The weld heads are made from durable materials with a unique liquid cooling system. The clamping inserts are high-grade, functional, and long-lasting, available in small and wide designs for easy insertion.
Key Features:
  • Extremely narrow design for processing parts with short straight welding lengths.
  • High-quality, rugged housing and handle parts.
  • Liquid-cooled weld head housing for high durability.
  • Flexible hose package (7.5 m/24.6 ft) with strain relief.
  • Integrated control panel in the aluminum handle for command transmission without additional remote control.
  • Quick change system for clamping inserts without tools.
Models and Application Range:
  • ORBIWELD 38S: Tube OD 3 - 38.1 mm (1/8" - 1.5"), Electrode Ø 1.6/2.4 mm, Weight 6.9 kg (15.2 lbs).
  • ORBIWELD 76S: Tube OD 6 - 77 mm (1/4" - 3.0"), Electrode Ø 1.6/2.4 mm, Weight 7.5 kg (16.5 lbs).
  • ORBIWELD 115S: Tube OD 20 - 115 mm (3/4" - 4.5"), Electrode Ø 1.6/2.4 mm, Weight 9.7 kg (21.4 lbs).
Scope of Delivery: Each model includes an enclosed orbital weld head, a durable storage and shipping case, a tool set, a feeler gauge, and operating instructions with a spare parts list. Optional accessories include clamping inserts, cavity inserts, electrode adapters, table mounts, tungsten grinders, and more.
Dimensions: The document provides detailed dimensions for each model, ensuring compatibility with various tube sizes and configurations.
Conclusion: The ORBIWELD "S" series offers a cost-effective, durable solution for high-precision welding in confined spaces, supported by a comprehensive range of accessories and features designed to enhance efficiency and ease of use.
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Catalog excerpts

ORBIWELD 38S, 76S, 115S-1

Orbital welding systems and accessories for high-purity process piping ORBIWELD 38S, 76S, 115S Enclosed orbital weld heads E a si e r to h a n d l e, m o re e co n o m i c a l , m o re ef fe c tive – e n cl os e d TI G o r b ita l we l d i n g h e a d s with o u t s ta n d i n g ch a ra c te r is ti c s : T h e O R B IW ELD " S" s e r i e s fro m O r b ita l u m co nv i n ce s by it s ex tre m e ly n a r row d e si g n a n d h i g h d u ra b ilit y by it s ef f i ci e nt i nte g rate d li q u i d co o li n g s ys te m . ­ In combination with a power source of the ORBIMAT CA series a welding system with maximum precision Extremely narrow design Securely clamping of the parts to be welded without misalignment The small dimensions of the ­ RBIWELD "S" O series make it ideal for applications where space is very restricted, such as the pharmaceutical and chemical industry, the semiconductor, food and beverage industry as well as aerospace. All enclosed orbital weld heads of the ORBIWELD series are made from strong, durable materials of the finest quality and are characterised by their unique liquid cooling system. The appropriate high-grade, functional and long-lasting clamping inserts are lasting longer than the inserts of many competitors. The inserts are available in small and wide design and easily and quickly insertable into the weld heads. ADDITIONAL FEATURES: • Cost-effective clamping inserts • Durable clamping connections in combina- • Thanks to the extremely narrow design, parts tion with clamping inserts available for all with short straight welding lengths can also tube dimensions guarantee that the parts be processed to be welded are clamped securely without High-quality, rugged housing and handle parts misalignment High durability due to completely liquid-­ • Comprehensive and customer-specific range cooled weld head housing of accessories Highly flexible hose package (Length: 7.5 m/ • NEW: A folding cover at the weld head enables 24.6 ft) with strain relief to the power supply to test and/or to readjust the electrode posiAll the important commands for welding can tion before the welding procedure be transmitted to the power supply via a control panel built into the robust and durable aluminum handle, so that no additional remote control is required Quick change system for clamping inserts that engages and relelases smoothly without any tools

 Open the catalog to page 1
ORBIWELD 38S, 76S, 115S-2

Diameter-specific clamping inserts (each of 2 halfshells) aluminum available separately Comprehensive range of accessories, e.g. table mounts Robust and stable aluminum Simpler inserting of the Flip-up weld head cover Durable clamping handle with integrated electrodes by markings for 0 "FlipCover" connections 28 A BRAND OF ITW ORBITAL CUTTING & WELDING

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.