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Orbitalum Tools
ORBITAL WELDING

ORBITAL WELDING

Product catalog summary

Introduction
Orbitalum Tools GmbH, part of ITW, specializes in orbital welding systems for high-purity process installations. This document outlines their latest products and innovations in orbital welding technology.

New Innovations

OWX 3.0 Closed Orbital Weld Head: Features a modern design with smart features for pipeline construction, offering easy operation and maintenance.
Food & Beverage Package: Includes a Mobile Welder and MH 4.5 welding head for thin-walled stainless steel tubes, providing a cost-effective entry into orbital welding.
ORBIWELD 19 HD: A robust, liquid-cooled micro welding head for the semiconductor industry, ensuring high load capacity and precise weld quality.
ORBIWELD 25 GC: Designed for high-precision tube welding in confined spaces, particularly in the semiconductor industry.

Markets and Applications

Boilers & Heat Exchangers: Includes RPG tube squaring machines and ORBIWELD/OWX weld heads.
Pharmaceuticals & Chemical Industry: Offers high-purity process lines with ORBIWELD/OWX weld heads.
Semi-conductor: Provides ultra-high-purity process lines with ORBIMAT welding power sources.
Aerospace Technology: Includes hydraulic and fuel supply components with ORBIWELD/OWX weld heads.
Food Processing, Dairy, and Beverage Industries: Features high-purity process lines and mobile welder power sources.

Orbital Welding Power Sources & Accessories

Mobile Welder: A portable power source for orbital welding.
SW Orbital Welding Power Sources: Offers connectivity upgrades and cooling systems.
ORBICAR W Cart: Integrated with liquid cooling for enhanced performance.

Closed Orbital Weld Heads

ORBIWELD 12, 17, 19, 19 HD, 25 GC: Each designed for specific tube dimensions and applications.
Accessories: Includes clamping inserts, electrode adapters, and table mounts.

Open Orbital Weld Heads

Mobile Head MH: Designed for open orbital welding applications.
ORBIWELD TP: Offers accessories for enhanced functionality.

Tube-to-Tube-Sheet Orbital Weld Heads
Includes products like TX 38P and P16 AVC, designed for specific tube-to-tube-sheet applications.

Accessories and Wear Parts
Comprehensive list of accessories and wear parts for orbital welding, including electrode grinders, diamond grinding wheels, and residual oxygen meters.

Specifications
The Mobile Welder is a portable orbital welding power source for thin-walled stainless steel tubes, operating on a control range of 5 - 140 A with a duty cycle of 100% at 140 A. It is lightweight and compact, supporting DC welding current and operating on a supply voltage of 1~ 110-230 V 50/60 Hz.

Features
The Mobile Welder includes a 7" touch display, auto programming, multilingual support, and supports both orbital and manual TIG welding.

Upgrade Options
Enhancements include ORBICOOL MW for liquid-cooled welding heads and Software MW+ for advanced functions like welding data logging.

Application Areas
Suitable for industries like food and beverage, pharmaceuticals, semiconductors, aerospace, oil and gas, and HVAC.

Compatibility and Accessories
Lists compatible accessories and upgrade options, emphasizing adaptability to various welding requirements.

Conclusion
Orbitalum Tools' welding systems offer innovative solutions for high-purity installations, combining portability, precision, and advanced technology to meet industry demands.

Catalog excerpts

ORBITAL WELDING Orbital welding systems and accessories for high-purity process installations

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+ orbitalum www.orbitalum.com Orbital welding systems and accessories for high-purity process installations OWX 3.0 | Closed orbital weld head As the follow-up to the OWS series, the OWX weld heads offer a wide range of innovative developments. The slim and futuristic design, combined with the latest smart features, make the OWX heads a must-have in modern pipeline construction. • Simple operation • Modern smart features • Easy to service and maintain • Compatible with Orbitalum products • Optional: Table mount for greater safety ...more from page 60 Orbital welding has become indispensable in...

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Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum Precise, robust and powerful - that's the OW 19 HD micro welding head. As a continuation of the proven OW 19 orbital welding head, the HD version has a high load capacity. The use of a robust clamping mechanism guarantees a long service life with consistently precise weld seam quality. The OW 19 HD is particularly suitable for the installation and hook-up of pipes in the semiconductor industry. Conversion between OW 19 and OW 19 HD is possible at any time. • Robust clamping mechanism •...

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Orbital welding systems and accessories for high-purity process installations ORBITALUM TOOLS GMBH

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Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum Orbitalum is a global leader for portable, powerful pipe cutting, squaring and beveling machines for industrial weld seam preparation. In addition Orbitalum offers a wide range of orbital welding systems for high-purity, process as well as heat exchanger applications. Orbitalum products have a wide range of applications in the following fields: Application Boilers & heat ex- • Pipe bundle heat exchangers changers • Box headers • HVAC blade heat exchangers chemical industry • Process lines...

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Orbital welding systems and accessories for high-purity process installations Orbital welding power sources & accessories ORBITALUM TOOLS GMBH

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Orbital welding systems and accessories for high-purity process installations Compatibility overview power sources and weld heads This quick reference shows the different combination possibilities of our power sources and weld heads and makes it easier for you to combine the correct orbital welding systems. Interested in a personal consultation? Then contact us at +49 (0) 77 31 792-0 or send an email to [email protected]. Our team is happy to find a suitable product for your individual requirements. • = Compatible [f] = Upgrade option O = Not compatible

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Orbital welding systems and accessories for high-purity process installations Overview power sourcesThis overview of our power sources should simplify the selection of the right orbital welding system for you. Interested in a personal consultation? Then contact us at +49 (0) 77 31 792-0 or send an email to [email protected]. Our team is happy to find a suitable product for your individual requirements. A BRAND OF ITW ORBITAL CUTTING & WELDING

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Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum

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Orbital welding systems and accessories for high-purity process installations • = Compatible 3] = Upgrade Option O = Not compatible *Without tank capacity A BRAND OF ITW ORBITAL CUTTING & WELDING ORBITALUM TOOLS GMBH Josef-Schuttler-Str. 17 78224 Singen Germany Phone +49 (0)

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Orbital welding systems and accessories for high-purity process installations ORBITALUM TOOLS GMBH

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Orbital welding systems and accessories for high-purity process installations Mobile Welder The entry-level model among the orbital welding power sources - the Mobile Welder. The portable orbital welding power source impresses with intuitive and simple operation and is equipped with all relevant functions required for orbital welding. The Mobile Welder enables automated welding of tubes for anyone and anywhere. Simple and intuitive - operable with minimal training and training effort Portable - ightweight and ready for any task and any location 2-in-1 – orbital and manual welding in one the range...

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Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum Orbital welding power sourceMobile Welder ITEM WELDING POWER SOURCE MOBILE WELDER CODE TECHNICAL SPEDIFICATIONS Foldable protective cover for display and controls. Control range Welding current type Duty cycle Supply voltage (Supply voltage > 160 V) Weight Dimensions (WxDxH) IP standard Screen size Touch Soft keys Rotary knob USB ports Internal printer The technical data are non-binding. Available upgrade options: They do not contain any assurance of properties. •Requires upgrade option...

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Orbital welding systems and accessories for high-purity process installations Food & Beverage Package for Mobile Welder The cost-effective entry into orbital welding - with the Food & Beverage Package. The Food & Beverage Package contains everything needed for orbital welding: Mobile Welder, open MH welding head, and all required connecting cables and hoses. It is ideal for installation and repair work on construction sites in the area of thin-walled stainless steel tubes. Orbital welding has become indispensable in many areas. Whether in the food and beverage industry or in railing construction,...

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Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum Orbital welding systems and accessories for high-purity process installations www.orbitalum.com ■> orbitalum For detailed information on the Mobile Welder and Mobile Head, see "Mobile Welder" on page 12 and "Mobile Head MH" on page 66. • {Connectivity LAN/IoT/VNC (850 080 001)* *Requires upgrade option software MW+. Detailed information on our upgrade options can be found on our home page at • Gas-cooled TIG manual torch MW, see page • Upgrade options • Bar code/QR code scanner, see page...

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ORBITAL WELDING

ORBITAL WELDING

Catalog excerpts

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