ORBIMAT CA

ORBIMAT CA

ORBIMAT CA

Product catalog summary
Overview: The document provides detailed information about the ORBIMAT CA series, a range of orbital welding power supplies by Orbitalum Tools GmbH, designed for high-purity process piping. These systems are part of ITW Orbital Cutting & Welding and are known for their innovative features and user-friendly operation.
Specifications: The ORBIMAT CA models offer automatic programming by inputting tube diameter, wall thickness, material, and welding gas. They feature a unique FLOW FORCE function to reduce pre-flow gas time, enhancing efficiency. The power supply operates on a Real Time Operating System (RTOS), ensuring stability and focus on welding quality, unlike conventional systems.
Technical Features: Key features include a multifunctional rotary actuator for simple operation, a 10.5" swivel monitor, and an integrated system printer. The systems support both DC and AC welding, with specific models offering advanced features like AVC (Arc Voltage Control) and OSC (Oscillation). The systems can store over 5,000 welding programs and offer multilingual menu navigation.
Accessories and Options: Available accessories include trolleys with cooling systems, remote controls, and various software packages. The systems are compatible with a range of accessories to enhance functionality, such as the ORBICAR W trolley and ORBICOOL compressor cooling device.
Technical Data: The document provides detailed technical specifications for different models (300 CA, 300 CA AC/DC, 300 CA AVC/OSC), including connection voltage, control range, power-on time, and dimensions. Each model has specific features and capabilities, such as AC power source for aluminum welding and automatic weld head recognition.
Scope of Delivery: Each ORBIMAT CA series power supply comes with a hose connection set, dummy plug for remote control, power connector adapter, external keyboard, and operating instructions with a calibration certificate. The AVC/OSC model includes an external remote control.
Conclusion: The ORBIMAT CA series offers a comprehensive solution for orbital welding, combining advanced technology with ease of use. Its unique features and robust design make it suitable for high-purity process piping applications.
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Catalog excerpts

ORBIMAT CA-1

Orbital welding systems and accessories for high-purity process piping ORBIMAT CA Orbital welding power supplies Compact power supplies for mechanized TIG orbital welding with a currently unique operating concept and a whole series of other special technical features. In connection with an ORBITALUM orbital weld head, the user is being offered an extremely innovative and economical welding system. Simple and convenient operation thanks to multifunctional rotary actuator 10.5" swivel monitor and integrated system printer Automatic programming and multilingual menu navigation via color display In addition to the reliable automatic programming which generates welding parameters by entering the tube diameter, wall thickness, material and welding gas all RBIMAT CA models also include a FLOW O FORCE function to reduce the pre-flow gas time when the weld heads are closed in the standard model. The operating concept for the power supply is quite different from the standard operating variants available on the market: The operator guidance with a display and single-knob operation originates from the automotive manufacturing sector and has become tried and tested worldwide in the "information entertainment systems" in modern luxury vehicles. The main advantage of this is that the gaze of the operator remains focused on the screen. Other technical refinements of the ORBIMAT CA include softkeys for essential, high-level and quick-action commands such as "Start/Stop". Compared to WINDOWS systems, the operating system in use – RTOS (Real Time Operating System) – has the advantage that not even a direct, abrupt shutdown of the system will lead to any problems. This is particularly important for the operation of susceptible power supplies, such as on building sites. Compare to Windows – where the graphic presentation of the current screen window is important – RTOS always focuses on the steering and control of the welding process, which is ultimately crucial for the quality of the welding result. Moreover, the Flow Force function, which decisively shortens the work process through the use of closed weld heads, is also unique on the market. Before the start of the welding process, inert gas is fed from the pressure reducer through a second duct for inert gas into the chamber of the weld head – and the undesired oxygen is rinsed out abruptly; the ORBIMAT power supply automatically detects and takes into account for the course of the process any connected system components, from the sealed or open weld head with automatic control of the arc clearance* (AVC = Arc Voltage Control) and/ or the integrated oscillation of the torch* (OSC = Oscillation) through to the oxygen analysis unit. In contrast to conventional orbital welding power controllers, the setting and controlling of the torch clearance with regard to the weld seam is carried out directly via the arc clearance. * ORBIMAT 300 AVC/OSC only A BRAND OF ITW ORBITAL CUTTING & WEL

 Open the catalog to page 1
ORBIMAT CA-2

Orbital welding systems and accessories for high-purity process piping FEATURES ORBIMAT ORBITAL WELDING POWER SUPPLIES: Simple and convenient operation thanks to multifunctional rotary actuator DC welding possible AC power source for welding of aluminum materials "Flow Force" function to reduce the gas pre-flow and post-flow time "Permanent gas" function Coolant liquid and welding gas are monitored Control option for cold wire feed Possibility of connecting an external remote control Constant or pulsend wire feed motion and rotation Optimal visibility and operating conditions thanks to clearly...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.