ORBIMAT 180 SW
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Catalog excerpts

ORBIMAT 180 SW - 1

Orbital welding systems and accessories for high-purity process piping ORBIMAT 180 SW Orbital welding power supply World premiere: Intelligent welding power supply More quality, safety and flexibility in orbital welding by Industry 4.0 technology: This intelligent power supply connects the orbital welding process with state-of-the-art information and communication technology, and makes for the best welding results, high efficiency and sustainable quality management. Future-oriented connectivity The ORBIMAT 180 SW (shown here with the ORBIWELD 76S weld head) – an innovative welding power supply which sets new standards in welding results, operability and communication by IoT/Industry 4.0 technology (Connectivity IoT/4.0 Package 1 required) Sustainable quality management through web-based productivity monitoring data available anywhere at anytime Cost saving by precise and digital "PERMANENT GAS" control Short welding cycles through unique gas "FLOW FORCE" function Increased safety and extended p roduct lifetime through rotor torque control Intuitive and simple operation via 12.4" color touch display or rotary actuator Automatic programming by entering the tube diameter, wall thickness, material and welding gas Integrated liquid cooling system for constant low weld head temperatures This new generation of orbital welding power supplies combines the well-known and successful characteristics of the predecessors with the latest technical innovations: Online access to projects and parameters Thanks to the integrated LAN interface, the ORBIMAT 180 SW can be integrated into the customer’s network: Users, planning engineers and quality assurance employees with different user levels have access to projects and data at all times, making it possible to keep track of the entire welding process. All welding data and programs for each individual welding process can be called up and documented in full, analyzed, used and optimized for future welding processes. This way, production sequences can be planned better and are also safer and less time-consuming. The ORBIMAT 180 SW is therefore an important element for establishing more sustainable quality management. 4 USB ports open up forward-looking connectivity. Intuitive operation and a multilingual menu interface The ORBIMAT 180 SW is operated using the 12.4" color touch display screen, or alternatively with the multifunctional control dial, as is familiar from premium automobiles and the ORBIMAT CA series. The multilingual menu interface with graphic support makes operation and parametrization of the welding power supply simple and intuitive. Soft keys provide direct access to important commands. The new ORBIMAT runs with an operating system which reboots smoothly and without data loss, even after the types of abrupt system shut-downs and power failures which can occur on construction sites. More quality and safety The ORBIMAT 180 SW achieves more quality thanks to digital and precise welding gas control "PERMANENT GAS". It makes it possible to perform welding processes with the highest level of purity and a low gas requirement, reducing the costs for each welding process. The gas quantity values saved with the welding program therefore make easily reproducible welding results. The automatic rotor stop function provides improved safety. The ORBIMAT 180 SW also features motor torque control: If the welding head rotor is prevented from rotating by sluggishness or an obstruction during automatic rotation, the power supply stops the rotor movement of the welding head immediately. Man and machine are provided with better protection, and costly production downtimes, caused by rejected goods and repairs, are prevented. At the same time, the service life of the welding head is extended. Shorter welding cycles and more productivity In order to minimize the gas pre-flow and post-flow times, ORBITALUM has incorporated A BRAND OF ITW ORBITAL CUTTING & WELDIN

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ORBIMAT 180 SW - 2

Orbital welding systems and accessories for high-purity process piping The technical data are not binding. They are not warranted characteristics and are subject to change. # = feature included C) = feature limited included the unique Flow-Force function. It shortens the welding process considerably when using closed welding heads: The digital gas control supplies inert gas at a very high volumetric flow rate directly from the pressure regulator to the welding head - the unwanted residual oxygen is flushed out abruptly in the process. The resultant reduced pre-flow and post-flow times make...

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