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Orbitalum Tools
ESG Plus, ESG Plus2

ESG Plus, ESG Plus2

Product catalog summary

Overview: The document provides detailed information about the ESG Plus and ESG Plus2 tungsten grinders by Orbitalum Tools GmbH, designed for high-purity process piping in orbital welding systems. These grinders are used for grinding, facing, and cutting tungsten electrodes, essential for WIG/TIG welding machines.

Specifications: The ESG Plus and ESG Plus2 models offer grinding at four different angles and accommodate six different electrode sizes. They are equipped with a powerful drive available in 230 Volt and 110 Volt versions. The machines are compact, designed for easy use, and come with a durable storage case.

Features: Key features include repeatable grinding angles, easy operation, longitudinal grinding for optimal arc ignition, and compatibility with external dust extractors. The ESG Plus2 model includes two grinding wheels for coarse and fine grinding.

Technical Data: Both models have a power output of 500 W, a rotary speed of 30,000 rpm, and a noise level of approximately 83 dB(A). They are designed for continuous operation with a power-on time of 100%.

Scope of Delivery: Each grinder comes with a grinding head for various electrode sizes and angles, a diamond grinding wheel, a tool for wheel replacement, and operating instructions. The ESG Plus2 includes an additional fine diamond grinding wheel.

Accessories: Available accessories include diamond grinding wheels in different grains, a cutting device for electrodes up to 2.4 mm, an electrode holder with collet, a mounting plate for stationary use, protective covers, and a Double-Decker Kit for using two grinding wheels simultaneously.

Recommendations: For optimal performance, it is recommended to use the standard grinding wheel for smaller electrodes and medium or coarse wheels for larger sizes. The protective cover should be used when working with thorium electrodes, adhering to country-specific regulations.

Catalog excerpts

Orbital welding systems and accessories for high-purity process piping ESG Plus, ESG Plus2 Tungsten Grinders The best solution for a precise and fast preparation of tungsten electrodes. The perfect hand-held grinder for cutting, grinding and planing electrodes which are used in WIG/TIG welding machines. The powerful Hand-Tungsten-Grinder for grinding, facing and cutting. One machine – complete electrode preparation: • Grinding electrodes: – 4 different angles – 6 different electrode sizes • Facing electrodes • Cutting electrodes The machines are available with a high-quality and powerful drive with 230 Volt and/or 110 Volt. Machines and accessories are delivered in a durable storage and shipping case. • Repeatable points every time due to preset • • • • • • • • grinding angles Easy and fast to use Optimum preparation for orbital and manual welding Longitudinal grinding for optimum arc ignition and excellent arc stability Guarantees longer tool life and ease of ignition of the tungsten electrode Specially designed for one-off jobs on site Compact design, optimum resilience and perfect reproducibility Functional design Precise orbital grinding Grinding electrodes: 4 different angles and 6 different electrode sizes Facing electrodes Cutting electrodes Repeatable points every time due to preset g rinding angles Replaceable grinding wheel diamond-coated on both sides for optimal performance • Facility for easy trimming of the electrodes (optional) • External dust extractor can be easily adapted • Short preparation times with high grinding performance • No adjustment needs to be done before operation ADDITIONAL FEATURES ESG PLUS 2: • Portable tungsten grinder with two different grinding wheels. This allows the electrode to be pre-ground with the coarse diamond wheel then finished with the fine diamond wheel.

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SCOPE OF DELIVERY / APPLICATION RANGE The technical data are not binding. They are not warranted characteristics and are subject to change. Please consult our general conditions of supply. 76 A BRAND OF ITW ORBITAL CUTTING & WELDING

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Orbital welding systems and accessories for high-purity process piping •iblUl | cutting + welding Tungsten Grinders ESGESG Plus, ESG Plus2 Features, application range, technical data and scope of delivery, see from page 75. Diamond grinding wheels Replaceable grinding wheel diamond-coated on both sides for optimal performance. For 1.0 and 1.6 mm (0.039"/0.063") electrodes we recommend the standard grinding wheel. For 2.0 and 2.4 mm (0.078"/0.094") electrodes a medium grained grinding wheel and for 3.2 and 4.0 mm (0.126"/0.157") a coarse grained grinding wheel is advisable. Cutting device For...

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’ orbital | cuttinf + waldlni Orbital welding systems and accessories for high-purity process piping Electrode holder For machining smaller electrodes. The electrode holder is supplied including 1 flexible collet. Wall-/table-/vice-mounting plate Wall-/table-/vice-mounting plate For stationary use of the ESG Plus and ESG Plus2. Simple and rapid mounting to a wall, a table or a vice. ARTICLE CODE KG Protective cover Easy to adapt on the ESG Plus head. With integrated retainer for suction units. For use on electrodes with thorium. Consider country-specific regulations, standards and guidelines. ARTICLE CODE KG...

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All Orbitalum Tools catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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