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Flameproof Motors Aluminium 56-180

Flameproof Motors Aluminium 56-180
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Flameproof Motors Aluminium 56-180

Product catalog summary
Overview: Elpromtech, a division of Orange1 Holding, manufactures explosion-proof motors for hazardous environments, adhering to ATEX, IECEx, cETLus, and EAC standards. These motors are utilized in applications such as powerpacks, lifting equipment, and high humidity areas.
Specifications: The motors are CSA approved, meeting CSA and UL standards, with Nema and IEC mounting options. They are suitable for Class I Division 1 Groups C, D T4 and Class II Division 1 Groups E, F, G, operating within a temperature range of -25°C to +40°C. Frame sizes vary from 80 to 160 IEC and 56 to 256 Nema.
Design and Modularity: The motors are modular, allowing flexible mounting without compromising Ex protection, aiding in efficient warehouse management.
Standards and Tolerances: Mechanical and electrical tolerances are specified, including fixing hole distances and shaft dimensions, referencing standards like EN 60034 and IEC 60079.
Motor Selection Guide: The guide categorizes hazardous areas into zones, with motors classified under Group II for surface plants. Protection types include Ex db, Ex dbeb, and Ex tb, with classifications for gas and dust groups.
Testing and Certification: Motors comply with ATEX 94/9/CE and IECEx Scheme, tested by a Notified Laboratory. Documentation includes EC Declaration of Conformity and installation manuals.
ATEX Characteristics: Suitable for Zones 1 and 2 (gas) and Zones 21 and 22 (dust), with protection types 'Ex db' or 'Ex dbeb'. Classified for gas groups IIC, IIB, and IIA, and temperature classes T3, T4, and T5.
Key Data from Tables: Tables list inflammable substances with ignition temperatures and classifications, along with motor characteristics like frame size, pole number, and output range.
Mechanical Features: Compliant with EN 50347 and IEC 60072-1 for dimensions and mounting arrangements. IP protection degree according to IEC/EN 60034-5 and EN 60259. Insulation class F, with class H available on request. Bearings are single row deep groove ball bearings, preloaded by a wave spring.
Electrical Features: Single-phase motors include a capacitor in a safe Ex d cylindrical box. Windings are made from enamelled copper wires with insulation class H, painted with varnish, and can be tropicalized for high humidity environments.
Ventilation and Noise: Self-ventilated (IC 411) with options for forced ventilation (IC 416). Noise levels comply with IEC/EN 60034-9.
Options and Customizations: Customizations include axially locked shafts, low-temperature adaptations, anti-condensation heaters, tropicalized windings, and special voltages and frequencies. Efficiency levels meet IE2 and IE3 standards.
Identification and Mounting: Motors are identified by type, stator dimension, frequency, temperature class, thermal protector, protection level, poles, mounting arrangements, shaft height, and supply voltage.
Terminal Box and Connections: Terminal box positioning is flexible, with increased safety terminal boxes for 'Ex de' motors.
Mechanical Characteristics: Available in foot-mounted, flange-mounted, and foot-flange mounted configurations. Main components include aluminium frames, end-shields, flanges, terminal boxes, steel shafts, and die-cast aluminium rotors.
Permissible Forces: Tables provide permissible radial and axial forces on the shaft end, ensuring motor longevity under specified conditions.
Permissible Axial Load: Dependent on the radial load applied at the shaft end, with tables showing allowable axial loads under different mounting conditions.
Spare Parts, Overhauls, and Repairs: Repairs and overhauls must be conducted by qualified personnel, using only original spare parts to maintain certifications.
Motor Types and Electrical Data: Details various motor types, including three-phase and single-phase motors, with electrical data such as efficiency, power factor, current, torque, and rotor inertia.
Recommendations and Best Practices: For inverter-driven motors, PTC thermistors are recommended to manage increased losses and heating. Operating above 3600 rpm should be limited to 10% of the working cycle.
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Catalog excerpts

Flameproof Motors Aluminium 56-180-1

Flameproof Motors Aluminium 56-180 EN

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Flameproof Motors Aluminium 56-180-2

A dynamic, strong and ambitious Group: Orange1 Holding is an international renown Group, one of the most important European manufacturers of single-phase and three-phase asynchronous electric motors. It has an annual capacity of more than 1 million motors and 5 million electric stators with an annual turnover of approx 235 million euro and more than 1600 workers in 15 production facilities. The group, established in 1971 by Leone Donazzan, chaired today by his son Armando Donazzan, is strongly focused on technological innovation, performance and customization to meet individual clients requirements....

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1. Tolerances and standards of reference1.1 Mechanical and Electrical tolerances Symbol ELPROM - Flameproof Motors

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2. Guide to motor choice dpcm First step is the classification of hazardous places in zones. The end user shall classify the hazardous areas under his own responsibility. Directive 1999/92/EC provides information regarding 'Classification of places where explosive atmosphere may occur'. The corresponding standards of reference are EN 60079-10-1 for gas and EN 60079-10-2 for dust. Here below we give you a synthetic step by step guide to the choice of the motors. DUST group IIIC Conductive dust IIIB Non-conductive dust IIIA Combustible fibers (1) Group II Comprises equipment intended for...

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GAS- Main inflammable substances Inflammable substance

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DUST- Main inflammable substances Substance

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Motor characteristicsRange of motors dpfcm Ex Elprom motors are manufactured in compliance with all the European standards concerning equipment and protective systems for potentially explosive atmosphere in compliance with the European Directive ATEX 94/9/CE (better known as ATEX) and IECEx Scheme. Here below in the table we show you the range of motors for each type of protection. In the following pages we will talk about testing and certificates, main features of these motors and possible options always depending on the type of protection. (*) If provided of Thermal Protection (normally PTC)...

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Flameproof Motors Aluminium 56-180-8

dpcm ELPROM Ex electric motors are manufactured and tested in compliance with all the EN/IEC standards and also in compliance with the main European Directives (2014/34 EU 'ATEX, 2014/30 EU 'EMC Electro Magnetic Compatibility, 2006/42/EC 'Machinery, 2011/65/CE 'RoHS' II and with lECEx Scheme and EAC standards). ATEX characteristics: Suitable for Surface plants different from mines (Group II) Presence of GAS: Type of protection GAS group Temperature class Ambient temperature range Presence of DUST: Type of protection DUST groups Surface Temperature Ambient temperature range Zone 1 and Zone 2 'Ex...

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Flameproof Motors Aluminium 56-180-9

The dimensions of the motors comply with EN 50347 and IEC 60072-1, the mounting arrangements B3, B5, B14 comply with EN 60034-7. All the geometrical dimensions are unified according to the tables UNEL 13113-71; 13117-71; 13118- 7; IEC 60072-1. The IP degrees of protection of the motors comply with IEC/EN 60034-5 and EN 60259. Insulation class All the motors have an insulation class F in compliance with IEC/EN 60034-1. Insulation class H on request. The bearings are single raw deep grooves ball bearings, preloaded by a wave spring. Duty The motors are normally made for S1 duty; otherwise intermittent...

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Flameproof Motors Aluminium 56-180-10

Main Options Axially locked shaft Motors with a locked bearing on the font shield using an elastic metal ring. This solution is necessary in case of alternative axial stress (ie. Bevel gear pinion with alternative load or motion, frequent start-up under load or with high inertia) so to create axial movement of the shaft and bumps on the bearings. Low temperatures motors (-40 °C) They have to be fitted with special bearing, metallic fan, metallic cable gland and plugs or made with special plastic materials. In these cases, if there is a risk of condensation, it is better to fit the motors with...

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Table 1 (mounting arrangements) A B14 rain canopy B B3 lateral right terminal box C B14 Reduced standard shaft D B14 Enlarged E B5 Reduced standard shaft F B5 G B5 rain canopy H B3 terminal box on the top I B3/B14 Reduced flange and shaft J B B3/B14 lateral leftt terminal box K B3/B14 reduced flange L B5 Reduced flange and shaft M B3/B14 lateral right terminal box P B5 Reduced shaft Q B14 R B3/B5 lateral left terminal box S B3 lateral left terminal box T B3+B5 lateral left terminal box V B14 reduced shaft W B3/B14 X B3/B5 Y B3/B5 Reduced flange and shaft Z B14 Reduced flange and shaft 0 Without...

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Flameproof Motors Aluminium 56-180-12

4. Terminal box, cable entries and connections dpnm As the feet can be mounted on the frame, it is possible to fix them in 3 different positions so to have the possibility to have the terminal box on the top or on the right and left sides of the motor (see picture 1). At the same time the terminal box can be mounted on the motor so to have the cable entries where it is necessary. So the cable entries can be in the four different positions (see picture 2). Motor size Cable connection on the terminal board Motors 'Ex de' (only ATEX approved) The flameproof motors with increased safety terminal...

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High speed High speed Clockwise rotation Counter clockwise rotation Clockwise rotation Counter clockwise rotation

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5. Mechanical Characteristics Mounting arrangements Main components In the table here below we show the main components of the motors and the material they are made of. component Removable feet (aluminium) Magnetic lamination die-cast aluminium Magnetic lamination enamelled copper wires (two layers) Special material: VITON Deep groove ball bearings Plastic (Ex D, Ex de), Aluminium or antistatic plastic (Ex tb) ELPROM - Flameproof Motors

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dpfcm Motor size The motors are normally fitted with permanently greased bearings of type 2Z, lubricated with a special grease G-15 and have a service max temperature of 150°C. The bearing life time for aluminium motors is approximately (depending on application and load conditions): • 2 and 2/4 pole motors, 10 000 - 20 000 duty hours • 4 to 8 pole motors, 20 000 - 40 000 duty hours Both on drive end and non-drive end are mounted V-ring seals in order to have the IP66 protection. 5.1 Permissible radial and axial forces on the shaft end The following tables give the permissible radial and axial...

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