Atex ex de

Atex ex de
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Atex ex de

Product catalog summary
Introduction
Elpromtech, a division of Orange1 Holding, specializes in manufacturing explosion-proof motors for hazardous environments, including powerpack, lifting, and offshore applications. The company is renowned for its technological innovation and adherence to high-quality standards.

Flameproof Motors
The flameproof motors are designed with modularity, allowing flexible mounting without compromising Ex protection, which enhances warehouse management efficiency.

Company Overview
Orange1 Holding is a prominent European electric motor manufacturer, emphasizing innovation and customization with substantial production capabilities.

Tolerances and Standards
The document specifies mechanical and electrical tolerances for motor components, referencing standards like EN 60034 and IEC 60079 to ensure compliance.

Guide to Motor Choice
This guide outlines a step-by-step process for selecting motors based on hazardous area classifications, protection types, and temperature classes, including details on gas and dust groups and their temperature limits.

Motor Characteristics
Elprom motors meet European and international standards, including ATEX and IECEx, and are certified by recognized bodies, ensuring safety and performance compliance. They are suitable for various hazardous zones with different protection types and temperature classes.

Testing and Certification
Motors undergo testing by notified laboratories and are accompanied by certificates like the EC Type Certificate and EAC certificate. They are manufactured according to approved technical drawings and are subject to annual evaluations for compliance.

ATEX Characteristics
The motors are designed for surface plants in zones 1 and 2 for gas, and zones 21 and 22 for dust, with specific protection types and temperature classes, operating within specified ambient temperature ranges.

Conclusion
Elprom's flameproof motors are engineered for reliability and safety in hazardous environments, adhering to stringent international standards and offering flexibility in application and installation.
Specifications
The motors are designed to operate under specific conditions: ambient air temperature of 40°C and a maximum altitude of 1000m above sea level, as per EN 60034-1. A derating diagram is provided for conditions deviating from these.

Main Features
- Compliance with EN 50347 and IEC 60072-1 for dimensions and mounting arrangements.
- IP protection according to IEC/EN 60034-5 and EN 60259.
- Insulation class F, with class H available on request.
- Bearings are single row deep groove ball bearings.
- Motors are typically for S1 duty, with options for intermittent duties.
- Windings are made with enamelled copper wires, with options for tropicalization.
- Rotors are die-cast aluminium squirrel cage or aluminium alloy.
- Frame is die-cast aluminium with high mechanical strength.
- Terminal box positioning is flexible.
- Ventilation is self-ventilated (IC 411) with options for forced ventilation (IC 416).

Main Options
- Axially locked shaft for alternative axial stress.
- Low temperature motors for conditions down to -40°C.
- Anti-condensation heaters for cold and wet environments.
- Tropicalization of windings for high humidity areas.
- Efficiency levels IE2 and IE3.
- Inverter duty motors with thermal protections.
- Special voltages and frequencies available on request.
- Special shafts and flanges can be provided.
- Rain fan cover for outdoor applications.
- Thermistors and thermal cut-off devices for temperature protection.
- PT100 for continuous temperature measurement.
- Painting options for corrosion resistance.

Motors Identification
Motors are identified by type, stator dimension, frequency, temperature class, thermal protector, protection level, poles, mounting arrangements, shaft height, and supply voltage.

Mechanical Characteristics
- Various mounting arrangements are available, including foot, flange, and foot-flange mounted.
- Main components are made of aluminium and steel.
- Bearings are permanently greased with a special grease, with a service temperature of 150°C.
- Bearing lifetime varies based on application and load conditions.
- V-ring seals provide IP66 protection.

Permissible Forces
Tables provide permissible radial and axial forces on the shaft end, with calculations for radial load based on shaft position and motor speed.
Specifications
The document provides detailed specifications for ELPROM flameproof motors, including calculations for load, permissible axial load, and electrical data. The load is calculated as the sum of pulley weight (P) and belt tension (F), with specific formulas provided for each component. The permissible axial load is detailed for different mounting conditions and pole configurations.

Procedures
Overhauls and repairs must be conducted by qualified personnel in accordance with EN 60079-17 and EN 60079-19 standards. Repairs should be controlled or agreed upon by ELPROM or an ATEX and IECEx certified workshop to maintain certification.

Standards and Recommendations
All motor components should be replaced with original spare parts, and ELPROM should be contacted for authorization. Motors driven by inverters require specific considerations, such as the inclusion of a PTC thermistor and limitations on operating speed.

Electrical Data
The document provides extensive electrical data for various motor types, including three-phase motors with different speed configurations. Key parameters include efficiency (η), power factor (Cosφ), current (IN), torque (MN), and rotor inertia (Jrotor). The data is organized by motor type, power output, and pole configuration.

Key Tables and Data
The document includes tables detailing permissible axial loads under different conditions and extensive electrical data for motors with varying pole counts and speeds. These tables provide critical information on motor performance metrics such as efficiency, power factor, and torque.
Technical Specifications
The document provides detailed specifications for various motor sizes, including power ratings, dimensions, and derating factors based on frequency. Key motor sizes include 80A4, 90S4, 100K4, and others, with power outputs ranging from 0.55 to 22.0 kW and corresponding dimensions.

Dimensions and Mounting
Dimensions are provided for different motor sizes, including flange and shaft dimensions. The document lists measurements for sizes 56 to 180L, detailing parameters such as B, A, HA, BB, and others, with specific notes on flange versions.

Derating Information
The document includes a section on derating of power as a function of frequency, indicating adjustments needed for motor performance under different conditions.

Certifications and Compliance
The motors are flameproof and comply with specific standards, as indicated by the Ex d and Ex de classifications. The document notes that the information is indicative and subject to change by the manufacturer.

Contact Information
ELPROMTECH S.r.l. is the manufacturer, located in Parma, Italy. Contact details include phone numbers and an email address for further inquiries.
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Catalog excerpts

Atex ex de-1

Flameproof Motors Aluminium 56-180 EN

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Atex ex de-2

A dynamic, strong and ambitious Group: Orange1 Holding is an international renown Group, one of the most important European manufacturers of single-phase and three-phase asynchronous electric motors. It has an annual capacity of more than 1 million motors and 5 million electric stators with an annual turnover of approx 200 million euro and more than 1200 workers in 11 production facilities. The group, established in 1971 by Leone Donazzan, chaired today by his son Armando Donazzan, is strongly focused on technological innovation, performance and customization to meet individual clients requirements....

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Atex ex de-3

1. Tolerances and standards of reference1.1 Mechanical and Electrical tolerances Symbol ELPROM - Flameproof Motors

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Atex ex de-4

2. Guide to motor choice dpcm First step is the classification of hazardous places in zones. The end user shall classify the hazardous areas under his own responsibility. Directive 1999/92/EC provides information regarding 'Classification of places where explosive atmosphere may occur'. The corresponding standards of reference are EN 60079-10-1 for gas and EN 60079-10-2 for dust. Here below we give you a synthetic step by step guide to the choice of the motors. DUST group IIIC Conductive dust IIIB Non-conductive dust IIIA Combustible fibers (1) Group II Comprises equipment intended for...

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Atex ex de-5

GAS- Main inflammable substances Inflammable substance

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Atex ex de-6

DUST- Main inflammable substances Substance

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Atex ex de-7

Motor characteristicsRange of motors dpfcm Ex Elprom motors are manufactured in compliance with all the European standards concerning equipment and protective systems for potentially explosive atmosphere in compliance with the European Directive ATEX 94/9/CE (better known as ATEX) and IECEx Scheme. Here below in the table we show you the range of motors for each type of protection. In the following pages we will talk about testing and certificates, main features of these motors and possible options always depending on the type of protection. (*) If provided of Thermal Protection (normally PTC)...

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Atex ex de-8

dpcm ELPROM Ex electric motors are manufactured and tested in compliance with all the EN/IEC standards and also in compliance with the main European Directives (2014/34 EU 'ATEX, 2014/30 EU 'EMC Electro Magnetic Compatibility, 2006/42/EC 'Machinery, 2011/65/CE 'RoHS' II and with lECEx Scheme and EAC standards). ATEX characteristics: Suitable for Surface plants different from mines (Group II) Presence of GAS: Type of protection GAS group Temperature class Ambient temperature range Presence of DUST: Type of protection DUST groups Surface Temperature Ambient temperature range Zone 1 and Zone 2 'Ex...

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Atex ex de-9

The dimensions of the motors comply with EN 50347 and IEC 60072-1, the mounting arrangements B3, B5, B14 comply with EN 60034-7. All the geometrical dimensions are unified according to the tables UNEL 13113-71; 13117-71; 13118- 7; IEC 60072-1. The IP degrees of protection of the motors comply with IEC/EN 60034-5 and EN 60259. Insulation class All the motors have an insulation class F in compliance with IEC/EN 60034-1. Insulation class H on request. The bearings are single raw deep grooves ball bearings, preloaded by a wave spring. Duty The motors are normally made for S1 duty; otherwise intermittent...

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Atex ex de-10

Main Options Axially locked shaft Motors with a locked bearing on the font shield using an elastic metal ring. This solution is necessary in case of alternative axial stress (ie. Bevel gear pinion with alternative load or motion, frequent start-up under load or with high inertia) so to create axial movement of the shaft and bumps on the bearings. Low temperatures motors (-40 °C) They have to be fitted with special bearing, metallic fan, metallic cable gland and plugs or made with special plastic materials. In these cases, if there is a risk of condensation, it is better to fit the motors with...

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Atex ex de-11

Table 1 (mounting arrangements) A B14 rain canopy B B3 lateral right terminal box C B14 Reduced standard shaft D B14 Enlarged E B5 Reduced standard shaft F B5 G B5 rain canopy H B3 terminal box on the top I B3/B14 Reduced flange and shaft J B B3/B14 lateral leftt terminal box K B3/B14 reduced flange L B5 Reduced flange and shaft M B3/B14 lateral right terminal box P B5 Reduced shaft Q B14 R B3/B5 lateral left terminal box S B3 lateral left terminal box T B3+B5 lateral left terminal box V B14 reduced shaft W B3/B14 X B3/B5 Y B3/B5 Reduced flange and shaft Z B14 Reduced flange and shaft 0 Without...

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Atex ex de-12

4. Terminal box, cable entries and connections dpnm As the feet can be mounted on the frame, it is possible to fix them in 3 different positions so to have the possibility to have the terminal box on the top or on the right and left sides of the motor (see picture 1). At the same time the terminal box can be mounted on the motor so to have the cable entries where it is necessary. So the cable entries can be in the four different positions (see picture 2). Motor size Cable connection on the terminal board Motors 'Ex de' (only ATEX approved) The flameproof motors with increased safety terminal...

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Atex ex de-13

High speed High speed Clockwise rotation Counter clockwise rotation Clockwise rotation Counter clockwise rotation

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Atex ex de-14

5. Mechanical Characteristics Mounting arrangements Main components In the table here below we show the main components of the motors and the material they are made of. component Removable feet (aluminium) Magnetic lamination die-cast aluminium Magnetic lamination enamelled copper wires (two layers) Special material: VITON Deep groove ball bearings Plastic (Ex D, Ex de), Aluminium or antistatic plastic (Ex tb) ELPROM - Flameproof Motors

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Atex ex de-15

dpfcm Motor size The motors are normally fitted with permanently greased bearings of type 2Z, lubricated with a special grease G-15 and have a service max temperature of 150°C. The bearing life time for aluminium motors is approximately (depending on application and load conditions): • 2 and 2/4 pole motors, 10 000 - 20 000 duty hours • 4 to 8 pole motors, 20 000 - 40 000 duty hours Both on drive end and non-drive end are mounted V-ring seals in order to have the IP66 protection. 5.1 Permissible radial and axial forces on the shaft end The following tables give the permissible radial and axial...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.