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Infrared Basics

Infrared Basics
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Infrared Basics

Product catalog summary
Basic Principles of Non-Contact Temperature Measurement
Physical Principles
The document explains the electromagnetic radiation spectrum, focusing on the infrared range essential for temperature measurement. It discusses contributions from scientists like Max Planck and Wilhelm Wien, and uses a black body as a reference for calibrating infrared thermometers.
Infrared Temperature Measurement System
Objects above absolute zero emit electromagnetic radiation proportional to their temperature. Infrared thermometers focus this radiation onto a detector, converting it into an electrical signal to determine temperature. Advantages include measuring moving or hazardous objects, fast response times, and non-destructive measurement.
Discovery of Infrared Radiation
William Herschel discovered infrared radiation in 1800, identifying the infrared wavelength area beyond the visible red spectrum.
Radiation Principles of a Black Body
Planck's radiation law and the Stefan-Boltzmann law describe the radiation of a black body, with Wien's displacement law showing wavelength shifts with temperature changes.
Gray Body and Emissivity
Most objects are gray bodies, emitting less radiation than a black body. Emissivity measures this difference, and infrared sensors account for emitted, reflected, and transmitted radiation to calculate temperature.
Construction and Operation of Infrared Thermometers
Infrared thermometers focus emitted radiation onto a detector, generating an electrical signal processed to output temperature information, compensating for environmental influences.
Infrared Detectors
Detectors are crucial, with thermal and quantum detectors being the main types. Quantum detectors react quickly, while thermal detectors change temperature more slowly.
Emissivity and Temperature Measurement
Emissivity is critical for accurate temperature measurement, affecting radiation measurement. The document provides a formula for calculating object temperature, considering emissivity and other factors.
Appendices
Includes a glossary, an emissivity table, and selection criteria for infrared temperature measurement devices.
Introduction to Bolometers and Infrared Imagers
Bolometers use the temperature coefficient of resistors, while modern infrared imagers use Focal Plane Arrays (FPAs) for enhanced performance. Common detector sizes include 160 x 120, 320 x 240, and 640 x 480 pixels.
Emissivity and Temperature Measurement
Emissivity varies with material, surface, temperature, wavelength, and measuring angle. Non-metallic materials generally have high emissivity, while metallic materials have low emissivity.
Environmental Influences and Measurement Errors
Air transmissivity affects measurement accuracy. Infrared thermometers compensate for ambient temperature influences, with dust and smoke affecting lens accuracy.
Calibration of Infrared Thermometers
Calibration involves black bodies for stability and accuracy, with specific calibration temperatures matching application ranges.
Optics and Sighting Techniques
Infrared thermometers vary in optics and design, with lenses focusing infrared energy onto detectors. Innovations include laser systems for spot marking and video camera chips for optical sighting.
Introduction
Infrared thermometers and pyrometers are essential for non-contact temperature measurement, offering advantages over contact thermometers.
Spot Size and Measurement Accuracy
Accuracy depends on spot size and measuring distance. If the object only partially covers the spot, the reading will average hot and cold areas.
Double Laser and Crosshair Technology
Double laser helps in aiming the sensor, while crosshair technology marks the center of the measuring spot.
Fixed vs. Flexible Focus
Fixed focus thermometers are optimized for specific distances, while flexible focus allows continuous adjustment.
Window Materials and Properties
A table compares window materials used in infrared thermometers, detailing their properties.
Infrared Cameras
Infrared cameras capture temperature images, offering features like false color representation for easy identification of temperature variations.
Geometric Resolution and Optics
Geometric resolution is crucial for accurate measurement, with high-performance systems requiring fewer pixels.
Outputs and Interfaces
Infrared thermometers and cameras offer various output interfaces for data processing.
Technological Advancements
Recent advancements have improved the price/performance ratio of infrared cameras, enhancing connectivity and usability.
Introduction
Discusses the use of infrared cameras in industrial applications, highlighting their advantages.
Specifications and Features
IR cameras are effective in CO2 laser processing technology, with options for external control and independent signals.
Applications
  • Thermal Process Analysis: Used in product and process development.
  • Stationary and Portable Use: Suitable for continuous observation and control.
  • Video Recording: Allows detailed analysis of short-duration processes.
Hardware and Accessories
IR cameras are robust, with features like remote focus adjustment.
Software and Data Handling
Analysis software offers flexibility with features like data export and event-triggered imaging.
Case Studies
  • Manufacturing Optimization: Used in plastic manufacturing.
  • Fire Protection and Quality Control: Monitors planing systems.
  • Glass Hardening: Ensures even heating in glass production.
  • Electronics Development: Measures temperatures on small components.
Conclusion
IR cameras provide significant advantages in industrial applications.
Introduction
Pouring metals is a critical process, utilizing infrared temperature measurement technology.
Infrared Camera Technology
The PI 05M IR camera monitors temperature during the pouring process.
Stationary Infrared Thermometers
Used for quality control in manufacturing lines.
Portable Infrared Thermometers
Used for sporadic and localized temperature measurements.
Glossary
Includes terms related to infrared measurement technology.
Emissivity Table
Provides emissivity values of various materials.
Overview
Provides a comprehensive emissivity table and guidelines for selecting infrared thermometers.
Emissivity Table
Lists materials and their emissivity values.
Selection Criteria for Infrared Thermometers
  • Initial Question: Determine measurement type.
  • Temperature Range: Select optimal range.
  • Environmental Conditions: Consider ambient temperature limits.
  • Spot Size: Ensure object is larger than sensor's viewing field.
  • Material and Surface: Emissivity varies with material and surface.
  • Response Time: Fast response times adjustable based on needs.
  • Signal Output Interfaces: Various interfaces available for data analysis.
Appendix and References
Includes additional resources and literature references.
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Catalog excerpts

Infrared Basics-1

when temperature matters BASIC PRINCIPLES of non-contact temperature measurement

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Infrared Basics-3

Physical principles Physical principles when temperature matters With our eyes we see the world in visible light. Although visible light makes up only a small part of the radiation spectrum, the invisible light covers most of the remaining spectral range. The radiation of invisible light carries much more additional information. The infrared temperature measurement system Optics Sensor Infrared System The advantages of non-contact temperature measurement are obvious – it supports: • Temperature measurements of moving or overheated objects and of objects in hazardous surroundings • Very fast response...

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Infrared Basics-4

Physical principles If you point the measuring device on this hole, you can declare the temperature emitting from inside as black radiation which you can use for calibrating your measuring device. In reality, simple systems use surfaces, which are covered with pigmented paint and show absorption and emissivity values of 99 % within the required wavelength range. Usually, this is sufficient for calibrations of actual measurements. when temperature matters Radiation principles of a black body The radiation law by Planck shows the basic correlation for non-contact temperature measurements: It describes...

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Infrared Basics-5

Physical principles when temperature matters Thermal detectors Pyroelectric detectors Quantum detectors With these detectors, the temperature of the sensitive element changes due to the absorption of electromagnetic radiation. The temperature chance causes a modification of the temperature-dependent property of the detector, which is electrically analyzed and serves as a measure for the absorbed energy. The illustration shows the basic construction of a pyroelectric detector. This sensitive element consists of pyroelectric material with two electrodes. As a result of the temperature change of...

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Infrared Basics-6

Emissivity and temperature measurement when temperature matters Temperature measurement of plastics Transmission rates of plastics vary according to wavelength. They react inversely proportional to the thickness, whereas thin materials are more transmissive than thick plastics. Optimal measurements can be carried out with wavelengths, where transmissivity is almost zero. Independent of the thickness. Polyethylene, polypropylene, nylon and polystyrene are non-transmissive at 3.43 µm; polyester, polyurethane, PTFE, FEP and polyamide are non-transmissive at 7.9 µm. For thicker and pigmented films,...

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Infrared Basics-7

Emissivity and temperature measurement when temperature matters Environmental influences Calibration of infrared thermometers [1] [2] The chart below shows that the transmissivity of air strongly depends on the wavelength. Areas of high damping alternate with areas of high transmissivity – the so-called atmospheric windows. The transmissivity in the long-wave atmospheric window (8 – 14 µm) is constantly high, whereas, due to the atmosphere, there are measurable reductions in the shortwave area, which may lead to false results. Typical measuring windows are 1.1 … 1.7 µm, 2 … 2.5 µm and 3 … 5 µm....

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Infrared Basics-8

Emissivity and temperature measurement when temperature matters Optics, sighting techniques and electronics of infrared pyrometers Construction of the infrared thermometers Lenses and windows The measuring chain begins with an optical system – usually consisting of lens optics. The lens receives the emitted infrared energy from a measuring spot and focuses it onto a detector. Measurements based on this technology can only be correct, if the measuring object is bigger in size than the detector spot. The distance ratio describes the size of the measuring spot at a specific distance. It is defined...

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Infrared Basics-9

when temperature matters Optics, sighting techniques and electronics of infrared pyrometers Window Materials / Properties The table presents a comparative overview of various window materials Windows with anti-reflection coating have significantly higher transmissivity (up to 95 %). The transmission loss can be corrected with transmissivity adjustment on the window, providing that the manufacturer has specified transmissivity for the corresponding wavelength range. Otherwise, it must be experimentally determined with an infrared thermometer and a reference source. The new double laser concept...

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Infrared Basics-10

Optics, sighting techniques and electronics of infrared pyrometers In order to correctly display spot size, optical sighting systems were developed with size marking in the crosshairs, which enable precise targeting. Since laser pyrometers are significantly easier and safer than contact thermometers, engineers have tried to mark the spot size with laser sighting techniques independently from the distance – according to the distance-spot-size ratio in the diagram. Outputs and interfaces (analog and digital). As an example: pluggable, digital interface modules of the electronic box Two warped laser...

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Infrared Basics-11

Infrared cameras and applications Infrared cameras and applications when temperature matters Seeing localized hotspots thereby allowing weaknesses in our environment to be detected has always been the fascinating aspect of modern thermal imaging. Not least due to the constantly more effective methods of manufacturing the IR optical image sensors, infrared cameras have undergone a drastic improvement in their price/performance ratio. Focal Plane Array (FPA) Detector element Temperature measurement The devices have become smaller, more robust, and with lower energy consumption. For some time now...

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Infrared Basics-12

Infrared cameras and applications In the past USB was a purely office communication interface. The widespread use of this interface standard compared to FireWire initiated numerous developments, which have considerably improved the industrial capabilities of the interface and therefore the usability of USB 2.0 devices. Due to the development of constantly more powerful, smaller and at the same time lower cost laptops, netbooks, tablet PCs and smartphones, it is now possible to use their • Large displays for showing thermal images, Optimized Li-ion batteries for power supply, Computing power for...

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