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UPG 2000 CNC

UPG 2000 CNC

UPG 2000 CNC

Product catalog summary
Overview
The UPG 2000 CNC is a state-of-the-art 8-axis universal grinding and polishing center designed for high-precision processing of large optical components, such as mirrors, up to 2000 mm in diameter. It integrates grinding, polishing, and measuring technologies to produce complex optics with high precision.

Specifications
- Grinding and Polishing: Capable of processing spherical, aspherical, off-axis, and 3D surfaces using diamond-ball tools.
- Measuring: InPro measuring of grinded surfaces with iterative fine grinding correction.
- Polishing Technologies: Includes WPT, A-WPT, and A-FJP technologies for various polishing needs.
- Spindle Configuration: Grinding spindle speed ranges from 0 to 6000 rpm, while polishing spindle speed ranges from 0 to 1500 rpm.
- Machine Base: Constructed from granite for stability and precision.
- Controller: Siemens Sinumerik 840 Digital with OptoTech user interface.

Processing Steps
1. Pre- and Fine Grinding: Utilizes a high-precision grinding spindle for spheres, aspheres, and freeform surfaces.
2. Lapping: Employs Computer Controlled Lapping (CCL) with a partial excenter tool.
3. Pre-Polishing: Uses Wheel Polishing Technology (WPT) with spindle speeds up to 1500 rpm.
4. Smoothing: Achieved with a partial pitch polishing tool.
5. Corrective Polishing: Utilizes Active-Fluid Jet Polishing (A-FJP) for precision corrections.
6. Measuring: High precision measuring technology for corrective polishing, using 3D-Interferometry or integrated sensors.
7. Feedback: Measurement results guide further corrections using computer-controlled polishing technologies.

Technical Data
- Axes: 8 CNC-controlled axes with hydrostatic mounting for precision.
- Travel Dimensions: X1, X2, Y, Z1, Z2 travel up to 2500 x 2000 x 3500 x 300 x 300 mm.
- Max Workpiece Dimensions: Diameter up to 2000 mm, height up to 400 mm.
- Weight and Dimensions: Approximately 85000 Kg, with dimensions of 4300 x 4250 x 6995 mm.

Features
The UPG 2000 CNC is designed for ultra-precision grinding and polishing, suitable for ASTRO-Optics, EUV-Optics, and aerospace technology. It offers maximum flexibility and precision with its advanced CNC controller and robust machine base.

Contact Information
OptoTech Optikmaschinen GmbH, Sandusweg 2-4, 35435 Wettenberg, Germany. Tel: +49 (0)641/98203-0, Email: [email protected], Web: www.optotech.de
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Catalog excerpts

UPG 2000 CNC-1

8-Axis Universal Grinding and Polishing Center for High-Precision Processing of Optics up to ø 2000 mm The new universal grinding and poli-shing machine UPG 2000 CNC was especially designed for the production of mirrors and other big optical parts up to a diameter of 2 m. The integration of the 3 processing technologies grinding, polishing and measuring, offers the complete production of challenging optics at the highest stage. Smart Solutions for Professionals

 Open the catalog to page 1
UPG 2000 CNC-2

Processing Technologies Ultra precision grinding of optical parts, spherical, aspherical as well as off-axis and 3D-surfaces using diamond-ball tools InPro measuring of grinded surfaces inside the machine and subsequently correction due to an iterative fine grinding process Lapping with partial excenter tool Pre-polishing of the surface using the WPT oder A-WPT (Advanced Wheel Polishing Technology) Smoothing with partial pitch polishing tool Corrective polishing using the A-FJP Technology (Active-Fluid Jet Polishing Technology) Polishing with classic polishing tools (PU- or Pitch tools up to...

 Open the catalog to page 2
UPG 2000 CNC-3

OptoTech Polishing Spindle Grinding Spindle Step 4: Smoothing of the surface using a partial pitch polishing tool Step 5: Corrective Polishing with A-FJP • Active-Fluid Jet Polishing (A-FJP) spindle for corrective polishing tools and other polishing tools • Tool spindle speed: 0 to 1500 rpm • Drive: AC-Servo motor Step 6: Measuring of the Polished Surface • High precision measuring technology required for corrective polishing • In the process via 3D-Interferometry in upside down arrangement or via integrated high precision measuring sensor Step 7: Feedback of the Measuring Result • For further...

 Open the catalog to page 3
UPG 2000 CNC-4

Features Technical Data OptoTech Type • The new universal grinding and polishing center UPG 2000 CNC was especially designed for the production of mirrors and other big optical parts up to a diameter of 2000 mm. • The integration of the 3 processing technologies grinding, polishing and measuring, offers the complete production of challenging optics at the highest stage. • The UPG 2000 CNC is the first ASTRO processing center that allows ultra precision grinding (all axes needed for the grinding process mounted hydrostatically) as well as lapping and polishing with our universal Multitool concept...

 Open the catalog to page 4

All OptoTech catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.