MCV-5000 Linear, Squareness and Straightness Calibration
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Laser Doppler Displacement Meter Aerospace Laser Calibration System for Volumetric Calibration, Compensation, and Dynamic Performance of Large 5-axis Machines OPTODYNE’S MCV-5000 Aerospace Laser Calibration System is designed for a complete volumetric calibration and compensation of large 5-axis machines. Both the static positioning errors, the angular errors, the rotary axis errors and the dynamic performance can be measured. The volumetric positioning errors include 3 linear displacement errors, 6 straightness errors, and 3 squareness errors. The angular errors include pitch, yaw and roll angular errors of each axis. The rotary axis errors include the rotary A, B, and C axes of a 5-axis machine. The dynamic performance, including the circular and noncircular contour measurement is designed for the tuning of

servo parameters, feed forward, look ahead, velocity, acceleration and mechanical vibrations. The Aerospace Laser Calibration System uses the latest laser vector technique for the measurement of volumetric positioning errors. It is very easy to setup and operate. It is also compact, efficient and time saving. For a 5-axis machine, a motorized turntable can be used to calibrate the rotary, A, B, and C, axes. With two singleaperture laser heads, two flat-mirror targets, and fast interface cards, the circular and non-circular contours can be measured in one setup. The actual feed rate and...

Specifications The laser vector technique is a major break through in laser measurement. It is easy to setup and to operate. It is very efficient and time saving. Usually, the volumetric positioning errors, 3 displacement errors, 6 straightness errors and 3 squareness errors, in a working volume of 1 to 3 cubic meters can be measured in 2-4 hours. The volumetric positioning error compensation files can be generated automatically for most of the major controllers. Even for a large gantry machine, most of the measurements can be done in one day instead of one week by conventional...

Regular Diagonal Position Error Diagonal Position Error Body diagonal displacement errors without compensation (top) and with volumetric compensation (bottom), a 300% improvement. Diamond shape linear & circular interpolation Angular errors of rotary axis (top) for MCV-5003 and MCV 5005. Non-circular contour measurement (bottom) for MCV-5004 and MCV-5005.

Configuration: Single aperture laser heads (2) Two-channel process module Automatic temp. & pres. correction 0.5” diameter retroreflectors (2) Windows software, SD Optical adapters (2) 4”x3”(100 mm x 75 mm) flat mirror Accessories for mounting & alignment LD-03P, LD-03, LD-14a, LD-37s Cable sets (2) Heavy-duty carrying cases (2) For MCV-5003 Automatic rotary table calibration Dual-head Mounting Plate For MCV-5004 PC interface cards (2) 6” (150 mm) flat mirrors (2) Windows software, LB,PC For MCV-5005 All the above accessories Capability: Laser Stability System Accuracy Angular Accuracy...