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0859_Solid

0859_Solid
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0859_Solid

Product catalog summary
Overview: Opto 22 is a renowned manufacturer of solid-state relays (SSRs), known for their innovation and reliability since 1974. They pioneered the use of liquid epoxy-filled SSRs, enhancing reliability and reducing costs. All relays undergo 100% testing under full load conditions.
Features: Opto 22 SSRs feature rugged epoxy encapsulation, 4,000 volts of optical isolation, and unique heat-spreader technology. They are guaranteed for life and tested rigorously, including full load and current surge tests.
Product Line: Opto 22 offers a diverse range of SSRs:
  • AC Switching: Models range from 120 to 575 volts, with current ratings from 3 to 45 amps, featuring zero voltage turn-on and zero-current turn-off.
  • DC Switching: Designed for isolated DC control, compatible with LS TTL.
  • Z Series: Low-cost, 10-amp relays with a unique heat transfer system for OEM applications.
  • Printed Circuit Series: Designed for easy deployment on printed circuit boards, supporting loads up to four amps.
  • MP and P Series: Compact designs for high relay density on printed circuit boards.
  • HS Series: Integrated heatsink for improved thermal management.
Specifications: All Power Series models feature 4,000 V optical isolation, zero voltage turn-on, zero-current turn-off, and operate within a temperature range of –40 °C to 100 °C. They are UL recognized, CSA certified, and CE component compliant.
Accessories: Accessories include safety covers, heatsinks, and thermal conductive pads to enhance safety and thermal performance.
Thermal Ratings and Surge Current Data: Detailed graphs and data are provided for thermal ratings and surge current capabilities, ensuring optimal performance under various conditions.
Specifications and Calculations: The document provides detailed specifications for SSRs, including a sample calculation for a 240-volt, 18-amp load at 25°C ambient temperature. Key parameters include dissipation (0.9 watts/amp), thermal resistance (0.67 °C/watt), and maximum junction temperature (110 °C).
Transformer and Inductive Loads: Guidance is provided for selecting SSRs for transformer loads due to potential large inrush currents, and for solenoid valves and contactor loads, emphasizing the importance of built-in snubbers for inductive loads.
Control Current Calculation: Instructions are given for calculating control current for DC-controlled SSRs, with examples for different control voltages.
Motor and Lamp Loads: Tables are provided for selecting SSRs for various motor and lamp loads, highlighting the benefits of zero-voltage turn-on for lamp loads to reduce inrush current and extend lamp life.
Heater Loads: Recommendations are made for selecting SSRs for heater loads, particularly in applications with continuous cycling, to prevent thermal fatigue.
Reversing Motor Control: Diagrams and explanations are provided for single-phase and three-phase reversing motor control using SSRs.
FAQs on SSR Applications: The document includes a FAQ section addressing common questions about SSRs, such as their advantages over mechanical relays and specific applications.
Agency Approvals: Opto 22 relays are approved by UL, CSA, and CE, with some SSRs containing VDE-approved optocouplers.
SSR Troubleshooting: Common failure causes include improper installation, overheating, and insufficient protection from voltage spikes. Testing should be done at actual line voltage with a load.
Opto 22 Products: Opto 22 offers hardware and software for industrial automation, energy management, and data acquisition, including the OptoEMU Energy Management System and the SNAP PAC System.
SNAP PAC System: Includes modular controllers, a software suite for control programming, distributed intelligence for I/O processing, and reliable I/O modules.
Quality and Support: Opto 22 guarantees high-quality products made in the USA, with comprehensive technical support available in English and Spanish.
Purchasing Information: Opto 22 products are available directly and through a global network of distributors and partners.
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Catalog excerpts

0859_Solid-1

Solid-State Relays Features Opto 22 Power Series SSR improvements and the same 100% testing policy established over 30 years ago, Opto 22 is still recognized today for the very high quality and reliability of all our solid-state relays. Description Overview In 1974, Opto 22 introduced the first liquid epoxy-filled line of power solid-state relays (SSR). This innovation in SSR design greatly improved the reliability and reduced the cost of manufacturing. At that time, we also incorporated into our manufacturing process 100% testing under full load conditions of every relay we produced. By 1978, Opto 22 had gained such a reputation for reliability that we were recognized as the world’s leading manufacturer of solid-state relays. Through continuous manufacturing Opto 22 offers a complete line of SSRs, from the rugged 120/ 240/380-volt AC Series to the small footprint MP Series, designed for mounting on printed circuit boards. All Opto 22 SSRs feature 4,000 volts of optical isolation, and most are UL and CSA recognized. The innovative use of room-temperature liquid epoxy encapsulation, coupled with Opto 22’s unique heat-spreader technology, are key to mass producing the world’s most reliable solid state relays. Solid-State Relays Rugged, epoxy encapsulation construction 4,000 volts of optical isolation Subjected to full load test and six times the rated current surge before and after encapsulation Unique heat-spreader technology Guaranteed for life Every Opto 22 solid state relay is subjected to full load test and six times the rated current surge both before and after Part Numbers Part 575 VAC, 15 Amp, DC Control, Transient Proof 575 VAC, 45 Amp, DC Control, Transient Proof 575 VAC, 30 Amp, DC Control, Transient Proof, with integrated heatsink 575 VAC, 45 Amp, DC Control, Transient Proof, with LED Indicators 120 VAC, 2 Amp, DC Control. P model is low profile. 120 VAC, 4 Amp, DC Control. P model is low profile. 240 VAC, 10 Amp, DC Control, with LED Indicators 240 VAC, 25 Amp, DC Control, with LED Indicators 240 VAC, 30 Amp, DC Control, with integrated heatsink 240 VAC, 45 Amp, DC Control, with LED Indicators 200 VDC, 1 Amp, DC Control. P model is low profile. 480 VAC, 10 Amp, DC Control, Transient Proof 480 VAC, 15 Amp, DC Control, Transient Proof 480 VAC, 25 Amp, DC Control, Transient Proof 480 VAC, 25 Amp, DC Control, Transient Proof, with integrated heatsink SAFETY COVER 480 VAC, 45 Amp, DC Control, Transient Proof Power Series SSR safety cover Power Series SSR heatsink DATA SHEET 60 VDC, 3 Amp, DC Control. P model is low profile. Thermal conductive pad (pack of 10) © 2006–2013 Opto 22. All rights reserved. Dimensions and specifications are subject to change. Brand or product names used herein are trademarks or registered trademarks of their respective companies or organizations.

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0859_Solid-2

Solid-State Relays encapsulation. This double testing of every part before it leaves the factory means you can rely on Opto 22 solid state relays. All Opto 22 SSRs are guaranteed for life. Accessories for the Power-Series SSRs include a safety cover, heatsink, and a matching thermal conductive pad. See page 3. The MP Series packaging is designed with a minimum footprint to allow maximum relay density on the printed circuit board. P Series The P Series power relays provide low-profile [0.5 in. (12.7 mm)] center mounting on printed circuit boards. Power Series SSRs Solid-State Relays Opto 22 provides...

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0859_Solid-3

Solid-State Relays Power Series SSR Accessories 25 Amp Relay on SSR-HS Heatsink Derating 30 Safety Cover Ambient Temperature (°C) V: Heatsink mounted to a vertical surface H: Heatsink mounted to a horizontal surface. Heatsink Assembly An optional plastic safety cover can be installed on a Power Series SSR. SSR-HS Heatsink Custom designed for the Power Series SSRs, the SSR-HS heatsink provides excellent heat dissipation when mounted to the SSR with a matching thermal conductive pad, which is used in place of silicon grease. One thermal pad is included with the heatsink. Additional pads may be...

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0859_Solid-4

Solid-State Relays AC Power Series Specifications Opto 22 provides a full range of Power Series relays with a wide variety of voltage (120–575) and current options (3–45 amps). All Power Series relays feature 4,000 volts of optical isolation and have a high PRV rating. Operating temperature is –40 °C to 100 °C. Solid-State Relays Connection Diagram 120/240/380 Volt NOTE: Model numbers ending in -17 are replacement parts only. Their specifications are identical to the same model number without the -17. For example, 240D10-17 is identical to 240D10. Model Nominal Nominal 1 cycle Nominal Number...

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0859_Solid-5

Solid-State Relays Surge Current Data Thermal Ratings Connection Diagram, AC Power Series Dimensional Drawings NOTE: All dimensions are nominal. Mounted on a heat sink with Mounted on a heat sink with Power Series Side view: Part numbers Side view: All other part numbers Opto 22 • 43044 Business Park Drive • Temecula, CA 92590-3614 • www.opto22.com © 2006-2013 Opto 22. All rights reserved. Dimensions and specifications are subjectto change. Brand or product names used herein aretrademarks or registered trademarks of their respective companies or organizations.

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0859_Solid-6

Solid-State Relays 480/575 Volt Model Number Nominal Nominal 1 cycle Nominal AC Line Current Surge Signal Input Voltage Rating (Amps) Resistance (Amps) Peak (Ohms) Signal Pick-up Voltage Signal Peak Maximum Off-State Operating Isolation θjc* Dissipation I2t Drop- Repetitive Output Leakage Voltage Rating Voltage (°C/Watt) (Watts/Amp) out Voltage Voltage (mA) Range t=8.3 Voltage Maximum Drop Maximum** (Volts AC) (ms) Solid-State Relays Note: θjc* = Thermal resistance from internal junction to base. Maximum internal junction temperature is 110 °C. ** Operating Frequency: 25 to 65 Hz (operates at...

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0859_Solid-7

Solid-State Relays 480/575 Volt (cont) Dimensional Drawings NOTE: All dimensions are nominal. Side view: All other part numbers Solid-State Relays Side view: Part numbers DC60S3, 120D3, and 240D3 only Z Series Specifications AC Power: 120/240 Volt The Z Series employs a unique heat transfer system that makes it possible for Opto 22 to deliver a low-cost, 10-amp, solid-state relay in an all-plastic case. The push-on tool-free quick-connect terminals make the Z Series ideal for high-volume OEM applications. Operating temperature is –40 °C to 100 °C. NOTE: Part number Z240D10-17 is a replacement...

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All Opto 22 catalogs and technical brochures

  1. 0491_PB

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  2. 1240_SNAP

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  3. 1556_SNAP

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  4. 1184_SNAP

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  5. B3000-B

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  6. 1990_OptoEMU

    8  Pages

  7. 1936_OptoEMU

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  8. 1120_SNAP

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  9. 1065_SNAP

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  10. 1684_SNAP

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  11. 1594_SNAP_

    16  Pages

  12. 1165

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Archived catalogs

  1. 1780_PAC

    2  Pages

  2. 1699_PAC

    9  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.