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Precision Cleaning Range

Precision Cleaning Range
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Precision Cleaning Range

Product catalog summary
Introduction
Optimal Technologies is a global leader in the design and manufacture of multi-stage ultrasonic cleaning systems, serving industries such as ophthalmic lens, medical implant, precision optics, and semiconductor manufacturing. Established in 1997, the company prides itself on its expertise and experience in providing ultrasonic cleaning solutions.

Expertise and Innovation
The company emphasizes its knowledgeable team and innovative designs, offering compact systems that maximize throughput without occupying excessive floor space. Their systems are designed to be environmentally friendly, with a focus on reducing carbon footprints by sourcing materials locally.

Product Range
The Ultrasonic Cleaning Systems (UCS) range offers automated solutions for precision cleaning needs. Key features include adjustable ultrasonic power frequencies, automated process transfer technology, and comprehensive multi-stage cleaning processes. The systems are equipped with safety interlocks, password protection, and remote access for maintaining productivity.

System Features
Each system includes:
  • Loading and unloading conveyors
  • Colour touch screen monitor HMI
  • On-board DI water purification
  • IR drying and air knife
  • Class 100 HEPA filtration
These features ensure a right-first-time clean solution, tailored to customer requirements.

Peripheral Equipment
Additional equipment includes:
  • UCR for tool cleaning
  • Wet Bench with Class 100 HEPA environment
  • Clean Air Booth (CAB) for maintaining clean status post-processing


Conclusion
Optimal Technologies offers a comprehensive range of ultrasonic and in-process cleaning systems, designed to meet the specific needs of various industries while ensuring high standards of compliance, validation, and quality.
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Catalog excerpts

Precision Cleaning Range-1

Precision Cleaning Range Global Leaders in the Design and Manufacture of Multi-stage Ultrasonic Cleaning Systems

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Precision Cleaning Range-2

Expertise Optimal Technologies are known globally as the leading supplier of ultrasonic cleaning systems into a variety of industries and applications, providing systems to some of the world’s best-known ophthalmic lens, medical implant, precision optics and semi-conductor manufacturing companies. Our highly knowledgeable and experienced team members provide our customers with the confidence that each system is built with expertise. We pride ourselves on the level of expertise and experience of working across a variety of industries and applications, providing ultrasonic cleaning system solutions...

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Precision Cleaning Range-3

CHE REC MICAL FILTE IRCULA R TION F CHE REC MICAL PUM IRCULA P TION Lean and Efficient We have been very selective with our supply chain to make sure that our suppliers are local to our manufacturing facility, which means a reduction in their travel reduces our carbon footprint during the manufacture of our systems. We constantly review our processes to find other ways of reducing our carbon footprint. 1 We’re fully aware that space is often at a premium, WA R so our systems have been specifically designed FRLECITRECU ITER and optimised to provide the required throughput WATE REC R I without...

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Precision Cleaning Range-4

Our Ultrasonic Cleaning Systems (UCS) range is the ideal step-up to providing an automated solution for precision cleaning needs Trusted Partners With over 20 years’ experience in providing precision cleaning systems across a variety of industries, we pride ourselves in the relationships we build with our customers, providing a long-term partnership throughout the life of their equipment. We can provide expert knowledge on the best solution to suit the requirements of any size manufacturer regardless of the product requiring precision cleaning.

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Precision Cleaning Range-5

Helpful and Flexible Once we have installed a customer’s system, we train their teams on production-ready elements such as; start-up, processing software, on-going and preventative maintenance. Once complete, our sign-off process gives our customers the assurance that all their teams are fully trained and competent in operating the system. Our software allows full recipe flexibility, allowing the customer to design a recipe in-line with their processes, offering multiple points of variability throughout each stage.

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Precision Cleaning Range-6

Exceptional Cleaning The innovative design and processing delivered is comprehensive. The compact construction of the systems mean that they can be positioned in small production areas, enabling them to be installed in manufacturing cells where previously, a centralised cleaning facility would have been used, enabling improving quality and efficiency. In designing the precision cleaning systems, we have brought together all the features required to produce an exceptionally clean surface, which opens new opportunities for decentralised cleaning across a variety of industries. Allows customers...

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Precision Cleaning Range-7

Precision Cleaning Our Ultrasonic Cleaning Systems (UCS) range provide all the elements for a right-first-time clean solution for all our customers precision cleaning needs. System and product OEE Loading and unloading conveyor Colour touch screen monitor HMI (Human Machine Interface) with on-board DI water purification data as standard Automatic process transfer technology using vertical oscillation during cleaning and rinsing Servo driven slow lift-out on final DI rinse IR drying and air knife Safety interlocks and password protection Air extraction and Class 100 HEPA filtration Remote access...

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Precision Cleaning Range-8

Tailored Solution We supply a range of Ultrasonic and In-process cleaning systems, standard or bespoke to suit the individual requirements of each customer to take into consideration a variety of factors based on our experience and knowledge of the industries we supply in to. The systems comprise of a comprehensive multi-stage chemical cleaning process, followed by factory water and de-ionised water rinsing and drying stages. All cleaning and rinsing stages utilise 316L stainless steel tanks. IPC (In Process Cleaning) System Features of the IPC include: Unloading conveyor Colour touch screen...

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Precision Cleaning Range-9

UCS Range (Ultrasonic Cleaning System) Key features include: A series of wet load, chemical cleaning, heating, ultrasonic and drying stages to deliver exceptional, right first-time cleaning Fully automated transfer system comes complete with specific tooling, either standard or bespoke designed to match your product requirements Class 100 Hepa filtration and extraction as standard Compact design and footprint Optional door interlock and user access request (UCS200 only) Load and unload conveyors (UCS200 only) Built-in remote access unit for support and to ensure high levels of productivity

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Precision Cleaning Range-11

Peripherals We also supply peripheral equipment as part of the Ultrasonic Cleaning range: Complementing the UCR, the Wet Bench gives a Class 100 HEPA and extraction environment. The Wet Bench includes a compressed air gun, sink with the option of using town water or DI rinse. Clean Air Booth The Clean Air Booth (CAB) provides a Class 100 HEPA environment for either loading or unloading products, ensuring the parts remain in a clean status after processing. Available in two sizes, the CAB contributes to, and complements a clean environment. The UCR is an ideal solution for tool cleaning, combining...

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Precision Cleaning Range-12

Compliance | Validation | Quality t: +44 (0) 1462 491616 e: [email protected] www.optimal-technologies.com Fourth Dimension Fourth Avenue Letchworth Garden City Hertfordshire UK SG6 2TD

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All Optimal Technologies catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.