HSC - V-Line High-Speed Eagle
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Perfect mastery of surfaces High-Speed Eagle Precision - Power - Perfection INGERSOLL Fly with the eagle!

Perfect mastery of surfaces like champions The new standard of all things The sophisticated performance setup of the V-Line with its High-Speed-Eagles means a substantial boost in speed for modern cutting technology. The world’s fastest team sport masters mirror-like surfaces with an efficient short-pass game. We also look for short, highly dynamic methods in the cutting process, which we convert into a total victory for our customers using superior tactics. The V-Line is the result of a cohesive team performance. Its actions are lightning-quick with enormous precision in power play mode...

DEVE L O P M E N T RESEA R C H I N NO VAT I O N TREND SCOUTING EagleTec inside Our customers around the world have relied on the strong innovative capacity of the experts at OPS-INGERSOLL for two decades. The permanent and continuous research and development of unique performance components with state-of-the-art technology provides our customers with highly-profitable trend scouting and thus long-lasting investment security. “EagleTec inside” is a commitment and a pioneering promise for every machine that leaves our factory. For our customers and our employees. We want to inspire everyone....

Diversity of business sectors

Tool and mould construction Pressing and metal forming Aerospace technology Dental and medical technology Moulds for optical components Micro-scale processing Precision part machining OPS-INGERSOLL offers efficient solutions to increase productivity.

Unique Gantry machine concept Excellent machine design Thermo-symmetric design Temperature compensation / stability “Dimensional” precision guarantee! Highest dynamic rigidity with perfect distribution in polymer concrete bed with maximum damping. Gantry design /  dual drive Automation Best accessibility even with manual operation Minimum footprint – maximum travel 4th/5th axis Highly dynamic rotating swivel axis also for he

Fully enclosed machine – temperature stability PRECISION PACKAGE AWC ACTIVE WATER COOLING PP2 POSITION- & GEOMETRIC COMPENSATION TEMPERATURE COMPENSATION Precision strategies Various options for cooling, geometry and temperature error correction for machine and cutting spindle, assure the highest machining precision over the entire range of travel of all 5 axes. PRECISION SPINDLE COMPENSATION

4th/5th axis - energy efficient force transmission Optional gear Geared swivel axis / Torque rotation axis Torque swivel axis / Torque rotation axis for high feed rates with simultaneous machining

Intelligent load movement The 4th/5th axis is designed to a ­ ccommodate loads of up to 500 kg. The available work space is utilised ideally with the central arrangement and low position of the swivel axis. The swivel angle of up to 140° enables optimal machining conditions from all sides. 9

Outstanding automation compatibility without limitation on manual operation Flexible connection of handling systems All of our machines are prepared for automation, whether as a single machine, as a cell, or line automation. OPS-INGERSOLL can supply the entire process chain, including automation, measuring machine, cleaning station and software.

Multi-flex access The possibility of loading with tools and workpieces from multiple sides offers ideal conditions for compact automation solutions without limiting the operator’s accessibility to the work space. The large front door is a key feature. Pallets with dimensions of up to 500 x 500 mm can be exchanged automatically. Heavy workpieces are loaded from above by crane.

V9 – The universal power pack High-Speed Eagle Precision - Power - Perfection Precision, power, perfection – EagleTec inside

Setup – Technical data Travel speed Table clamping surface Max. T-slot table load capacity T-slot table expandable over 4th/5th axis HSK distance mount / table min. / max. Connected load High-frequency spindle selection Spindle power Tool changer selection 88 positions (HSK E40) 72 positions (HSK E50) 48 positions (HSK A63) Optional: external tool changer for all spindles up to 175 positions Minimum lubrication HEIDENHAIN iTNC 530 HSCi  /  TNC 640 Total weight HSC round swivel table: B-axis +140 degrees / - 60 degrees Torque-C-axis 100 rpm Workpiece weight: 250 kg (alternatively 500 kg)...

Dual Gantry drive Highly dynamic dual drives optimise the force application points and thereby create the best conditions to actively eliminate unevenly distributed applications of force and vibrations. High-level cutting spindles From HSK E40 / HSK E50 to HSK A63. All spindles are optionally available with internal coolant supply. The following types of media can be used: air, water or aerosol - an unique cutting medium for very low consumption. High-Speed Eagle Precision - Power - Perfection

Mastering precision factors Minimal path deviations and perfect vibration damping result in the highest surface quality and a long cutting tool life. 15

V-Line provides the highest flexibility in the cutting process Change to a new dimension of the future

Internal or external?! Maximum capacity! Integrated in the machine bed, it takes up minimal space! An external changer is optionally available for tool capacities of up to 175 positions. It can also be designed as a combined workpiece and tool changer.

Precision, power, perfection – EagleTec inside! V5 – The highly dynamic precision marvel High-Speed Eagle Precision - Power - Perfection

Setup – Technical data up to 500 kg T-slot table expandable over 4th/5th axis 5 x 14 H12 HSK distance mount / table min. / max. Connected load High-frequency spindle selection Spindle power Tool changer selection Minimum lubrication Heidenhain iTNC 530 HSCi  /  TNC 640 Total weight Max. T-slot table load capacity Table clamping surface Travel speed Travel distances HSC round swivel table: B-axis -120 degrees / +60 degrees C-axis 40 rpm Workpiece weight: 250 kg Further options Laser system for tool measurement Automatic cutter cleaning station Infrared measuring sensor PowerInspect -...