Catalog excerpts
Final Destination Intelligent Combination
Open the catalog to page 1The Road The way to more productivity in the Mould and Die industry goes through efficient structuring of the manufacturing-process by target oriented automation. Assuring success, means an investment in this direction by showing ones courage to groundbreaking solutions. OPS-INGERSOLL has developed a system made out of automation modules, offering you the opportunity, to implement your imagination, and this customized to your special requirements. We feel happy to advise you. Faster More Efficient > Intelligent C g Combination > Technologies More Economical
Open the catalog to page 2Your Partner The core competence of OPS-INGERSOLL is based on the integrated processautomation! The matter of fact, we are the professionals at these two central manufacturing-fields – EDM and HSC – acting high performance. We have proven this by joining both technologies into one MoldCenter. You can expect even more from us. Please let us persuade you. Rainer Jung, President Combinations and Components Handling-System MultiChangeeasy Handling-System MultiChangelight Handling-System MultiChangeperformance Job-Management Options MoldCenter
Open the catalog to page 3Combinations and Components OPS-INGERSOLL offers customised automation for different requirements. We offer entry-solutions to automize single machines and interconnection technology-conceptions for two and/or more machines. All solutions can be, supplied to suit your special requirements, retrofitted and/or upgraded by a modular conception. hange MultiC
Open the catalog to page 4Especially conceived for fast machining of special tasks of electrodes and final-working-processes. Axis-travel: X / Y / Z 625 / 365 / 345 mm Work-table: X / Y 630 / 500 mm Compact, dynamic and economical. High adaptiveness due to 4./5. axis and superstructure swivelling turn-table. Axis-travel: X / Y / Z 550 / 400 / 400 mm Work-table: X / Y 650 / 500 mm A real powerful allrounder. Ideally suited for hard-machining. Predestinated for workpieces with smaller dimensions. Set-up, fill-in, erode! Precision on smallest floor space. Axis-travel: X / Y / Z 400 / 300 / 300 mm Work-tank-dimens.: W /...
Open the catalog to page 5Handling-System MultiChange OPS-INGERSOLL offers you with the MultiChangeeasy the low-cost start up for automated HSC-machining. It is suitable, depending on your requirements, to get configured for electrode- or workpiece-machining. Programming place-encoded High transfer-weights Easy handling Retrofitable, even for older OPS-INGERSOLL HSC-maschines
Open the catalog to page 6Version 1 – Electrode-places* • Quantity Version 2 – Workpiece-places* • Quantity Handling-System MultiChangelight Handling-System MultiChangeperformance Job-Management * All dimensions refer to sizes of workpieces and electrodes, including the pallet. Exchangeable workpiece- and electrode-sizes of the particular machines need to be considered! Technical modifications reserved. Options MoldCenter
Open the catalog to page 7Handling-System MultiChange Do you need to exchange electrodes as well as workpieces on your EDM or HSC machine by automatic motion? But still you do not need job-management? Than the MultiChangelight is the appropriate concept for you with it’s outstanding cost/performance-ratio. Programming place-encoded High transfer-weights Upgradeable to full-version with job-management and multi-machine-connection
Open the catalog to page 8thereof 56 Ø 60 x 150 mm long 14 Ø 60 x 80 – 190 mm long Weight: max. 100 kg per place Weight: max. 10 kg per place Workpiece-clamping-systems from various manufacturers are useable (EROWA, Hirschmann, System 3R, etc.) Electrode-clamping-systems from various manufacturers are useable (EROWA, Hirschmann, System 3R, etc.) Handling-System MultiChangeperformance Job-Management * All dimensions refer to sizes of workpieces and electrodes, including the pallet. Exchangeable workpiece- and electrode-sizes of the particular machines need to be considered! Technical modifications reserved. Options...
Open the catalog to page 9Handling-System MultiChange The ideal solution with job-management is the MultiChangeperformance. It is featuring automation especially for your needs, for one or more machines, and can combine the technologies EDM and HSC. Highest operating-reliability due to job-management and identification Alternate machining of workpieceelectrodes as well as small batches Full integration of upstreamed measuring-places Direct data-transfer with CAD/CAM
Open the catalog to page 1070 thereof 56 Ø 60 x 150 mm long 14 Ø 60 x 80 – 190 mm long Option Double-magazine 154 thereof 126 Ø 60 x 150 mm long 14 Ø 60 x 250 mm long 14 Ø 60 x 80 – 190 mm long Electrode-places (MoldCenter with HSC and EDM)* 84 thereof 70 Ø 60 x 150 mm long 14 Ø 60 x 80 – 190 mm long (for Ⅺ 320 mm) Workpiece-clamping-systems from various manufacturers are useable (EROWA, Hirschmann, System 3R, etc.) Option Double-magazine 182 thereof 154 Ø 60 x 150 mm long 14 Ø 60 x 250 mm long 14 Ø 60 x 80 – 190 mm long Weight: max. 10 kg per place Electrode-clamping-systems from various manufacturers are useable...
Open the catalog to page 11for the assurance of your automation. arranged easy and clear. The job-man- agement gives you the maximum secu- rity, so that the automation will still be EEEEEE EEEEBEIGIEB ■EBBBBBEBBEE BEBIE MultiCellPro, the job-manager for intelligent automation MultiCellPro controls the complete automated procedure for the combined Across priorities the projects in work-flow will be handled safe Chip-identification are appointed in continuity from CAD-CAM up to General survey in the operation offers the user topicality during the project
Open the catalog to page 12Options Application oriented options for the outfit of OPS-INGERSOLL-Handling-Systems: ● Adapter-Pallet for HSC automation – Automatic exchange via MultiChange for machining electrodes with the pallet-clamping-system ● Double-Gripper for fastest exchange-times ● Double-Magazine for up to 182 electrodes ● Chip-Scanner for identification ● Additional options on request Adapter-Pallet
Open the catalog to page 13MoldCenter We have built this machine range to meet your current requirements and future expectations to achieve shorter development time, wide interest for product variations and the huge pressure for costs and competition. We developed and created a universal machining-strategy, for all process levels. To combine both technologies, HSC and EDM, we offer you the possibility to join the two in the MoldCenter. With this fully automated MoldCenter, you will reach an efficiency, you never could achieve with two separate systems. Automatic measuring of electrodes inside the HSC Output of...
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