EDM at the highest stage
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EDM at the highest stage - 1

INGERSOLL Fly with the eagle!

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EDM at the highest stage - 2

Looking forward! Profitable Perspectives With the OPS-INGERSOLL road to success you reach absolute top positions in the market! To the top of efficiency! The eagle strategy revolutionises the market OPS-INGERSOLL, located in Burbach/Germany, operates world-wide as a leading technology partner for the mould- and die-industry at the highest stage. Our eagle principles are: Our home is the top of success. We lead our customers there and give them the secureness, that they reach absolute best positions in the market with our support. As a market leader we have the freedom to set magnificent...

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EDM at the highest stage - 3

„You can only learn to fly, when you leave the nest!“ To grow corporately in future-markets Gain profit – with Graphite! Tremendous cost-savings, 50% and more... Due to an unique development from OPS-INGERSOLL, the leading specialist of raising efficiency in dies and molds, there is now no reason any more to lock up ”Graphite” by Sink-EDM-Machining. It is n lower door to door time the opposite: With EAGLE POWERTEC it is possible, to offer a kind of safety at the EDM-process never known before. Specially by the usage of graphite, the full abilities can be valued. The drastic reduction of...

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EDM at the highest stage - 4

s New OPS-INGERSOLL-Generator-Technology ”EAGLE POWERTEC “ Doubling of discharge-power (stock-removal-rate) Due to extreme high process-reliability, coming from the combination of adaptive current-shape, the extra efficient process-monitoring, and the drastically improved power of the jump-flushing, the stockremoval-rate could be practically doubled by rough-machining, when using graphite. The world-wide exclusive generator with ”adaptive current-shape” upgraded! Due to the new OPS-INGERSOLL-generator EAGLE POWERTEC first time implemented At the same time the electrode-wear could be...

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EDM at the highest stage - 5

s EAGLE POWERTEC-Control State of the art for Trendsetters Also with the EDM-control, time does not stand still. OPS-INGERSOLL sets new standards with the second generation of the EAGLE POWERTECcontrol. The operation by the new 22” touch-screen is another highlight in the user-friendliness. Now, the outstanding performance can also be used with up to 6 erosion axes at the same time. New set-up cycles have been created, which set new dimensions for the OPS-INGERSOLL database in combination with the accuracy of automatic EDM applications. ”EAGLE POWERJUMP “ n Enhancement of effectiveness due...

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EDM at the highest stage - 6

s Practical application Maximum cost-savings by EAGLE POWERTEC-Technology Multi-cavity-machining with graphite Multi-cavity-machining with 8 cavities When a large number of electrodes are required, the costs to manufacture these are often higher than the costs of the EDM-process itself. With EAGLE POWERTEC 4 cavities per electrode Thanks to EAGLE POWERTEC in a lot of cases it is possible to eliminate the “finish-electrode” and the total work can be managed with one single electrode! High profitable time- and cost-savings Due to the omission of the manufacturing-cost for the second...

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EDM at the highest stage - 7

s Copper-machining Also for copper applications, the EAGLE POWERTEC inspires with formidable capability. Adaptive current-shape + EAGLE POWERJUMP = ighest machining-speed at H smallest undersize and minimum electrode-wear before usage after usage EAGLE POWERTEC Successful copper-technology again improved Carbide-machining The high process-reliability enables the removal of flushing without loss of performance. With this a high process-speed and process-accuracy can be achieved. Customer excerpt: ”I’m surprised, the power of GANTRY EAGLE even without flushing, creates these precise results...

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EDM at the highest stage - 8

Successful market entry assured Precision in smallest space With our newest innovation GANTRY EAGLE 400 we place benchmarks for high-precision-mold-shops and offer more for the increased requirements in this field. Start up for automated erosion-machining New high-end-sink-EDM-machine for small and high accuracy applications Highest precision with gantry-construction-method, increased profitabi- Visionary machining-conception for best lity and the consistent utilisation of synergetic effects in machine-design- accessibility and ideal operator-friendliness technics for HSC-milling and...

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EDM at the highest stage - 9

The top-seller now with even more power Technology which persuades Assure yourself your competitive advantage Consistent quality improved. Our successful GANTRY-style The GANTRY EAGLE 500 achieves the is the foundation for the new GANTRY EAGLE, for highest highest precision requirements dynamics and sophisticated requirements in the pioneering It reaches extremely good surface-qualities EAGLE POWERTEC-technology. at extensive geometric shapes Facts Axis-travel: X / Y / Z 525 / 400 / 450 mm Work-tank: W / D / H 770 / 670 / 440 mm n Flexible for automation

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EDM at the highest stage - 10

Process stability by innovative technology The OPS-INGERSOLL-Solution for intricated tasks The GANTRY EAGLE 800 is the symbiosis of great working-space at smallest footprint in combination with unbelievable productive efficiency – just to fulfil your market success. Essential competitor-advantages are featured at the machining of middle-sized and bigger work pieces. Facts Axis-travel: X / Y / Z 550 / 850 / 450 mm Work-tank: W / D / H 800 / 1100 / 480 mm n Top size- to axis-travel-ratio n Once more increased

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EDM at the highest stage - 11

Quality and flexibility guaranteed Ideal machine concept with manifold application possibilities The GANTRY EAGLE 1200 has a unique potential. Due to high axis-travelspeed and EAGLE POWERJUMP, the machine moves dynamically in complex workpieces and at the same time is also designed for efficient applications in the big-mould-manufacturing. Despite the fact of the different application possibilities, the GANTRY EAGLE 1200 works with remarkable speeds perfectly precise. Facts Axis-travel: X / Y / Z 1000 / 1510 / 700 mm Work-tank: W / D / H 1270 / 1770 / 680 mm n No fill- or drain-time...

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EDM at the highest stage - 13

Machine Machine weight Generator weight Power input Fuse protection Voltage/Frequency Work tank Type Clear dimensions (LxWxH) Dielectric fluid level max. programmable/automatic Rise and fall tank, filled moveable Rise and fall tank, filled moveable Rise and fall tank, filled moveable Work head max. head load Distance electrode-clamping chuck to work table min./max. Rise and fall tank, filled moveable Integrated C-axis RPM (adjustable) Angle positioning Loading capacity manual electrode change Loading capacity automatic electrode change Movement of inertia, max. Torque Load capacity X / Y /...

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